Frymaster BIELA14 manual Danger

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Manual background

Solidified shortening in the pan or filter lines, or

Attempting to filter unheated oil or shortening (cold oil is more viscous, overloading the pump motor and causing it to overheat).

If the motor runs but the pump does not return oil, there is a blockage in the pump. Incorrectly sized or installed paper/pads will allow food particles and sediment to pass through the filter

pan and into the pump. When sediment enters Sediment Particle the pump, the gears bind, causing the motor to overload, again tripping the thermal overload.

Shortening that has solidified in the pump will also cause it to seize, with the same result.

A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument.

Sediment Particle

Oil Flow

Up for reverse

Manual background Down for forward

Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears.

Turning the pump gears in reverse will release a hard particle.

Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out with an auger or drain snake. Compressed air or other pressurized gases should not be used to force out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1.Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening Disposal Unit (MSDU) or other appropriate metal container.

Manual background DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2.Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.

3.Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection (see photo on the following page).

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Contents email: service@frymaster.com SERVICE AND PARTS MANUALFRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER 8196446NOTICE NOTICENOTICE DANGERDANGERi Do not use water jets to clean this equipmentDANGER DANGERD.WARRANTY EXCLUSIONS A.WARRANTY PROVISIONS - FRYERSB.WARRANTY PROVISIONS - FRYPOTS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS TABLE OF CONTENTS BIELA14 SERIES GEN II LOV ELECTRIC FRYERSCHAPTER 1: Service Procedures TABLE OF CONTENTS cont CHAPTER 2: Parts ListBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.1 General CHAPTER 1: SERVICE PROCEDURESBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.4 Replacing a High-LimitThermostat DANGER1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Full vat element wire routing Dual vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay Problem 1.10 ATO Automatic Top-offService Procedures1.10.1 ATO Automatic Top-offTroubleshooting Probable CausesProbable Causes ProblemSERVICE Corrective ActionWire Drain Switch 1.10.4 Replacing the ATO PumpReset Switch SwitchConstant Illumination: Drain open Buttons and LED’sThe following buttons are inoperable in auto mode No Illumination: Drain closedProbable Causes 1.11.2 MIB Manual Interface Board TroubleshootingProblem Corrective ActionCorrective Action ProblemProbable Causes 1-19Connector EXPLANATION ResettingDISPLAY Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB BoardWaste full signal 1.12RTI Service Issues 1.12.1 RTI MIB TestsTroubleshooting AC voltage measurements1.12.2 RTI LOV Wiring DISPOSE TO WASTE 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE, REFILL VAT FROM BULK FILL VAT FROM BULKFILL JUG FROM BULK Corrective Action Problem1.13.1 AIF Troubleshooting Probable CausesWire 1.13.4 Replacing a Linear Actuator RECOVERY 1.13.5 Replacing a Rotary ActuatorProblem FAULTMISCONFIGURED Probable CausesProblem Corrective ActionProblem Probable CausesCorrective Action Problem PASSWORDS1.14.2 M3000 Useful Codes •0469 – Reset FILTER STAT DATAEXPLANATION 1.14.3 Service Required ErrorsERROR MESSAGE 1-34EXPLANATION 1.14.4 Error Log CodesERROR MESSAGE 1-351.14.5 Tech Mode SYSTEM ERROR FIXED? YES 1.14.6 M3000 Filter Error Flowchart NORMALERROR OPERATION RESUMESStoring Menu Items in Product Buttons 1.14.7 M3000 Menu Summary TreeAdding New Menu Items Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 1.15Loading and Updating Software ProceduresSETUP COMPLETE is displayed 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart PN 826-2260 1.17 Interface Board Diagnostic ChartDiagnostic LED Legend 1-42OHMS 1.18 Probe Resistance ChartProbe Resistance Chart OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page ITEM CHAPTER 2 PARTS LISTAccessories PART #COMPONENT ITEMPART # Not illustratedPART# 2.3Drain System Components2.3.1 Drain Tube Sections and Associated Parts ITEMPART # 2.3.2.2 Rotary Actuator Drain ValvesITEM COMPONENTPage boxes 2.4.1 Component Boxes contITEM PART # COMPONENT2.4.2Contactor Boxes PART # COMPONENT106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware ITEM PART # 2.4.3.1 Element Assemblies and Hardware contWYE units COMPONENT2.4.3.2 Element Tube Assemblies FULL-VATELEMENT ASSEMBLYDUAL-VATELEMENT ASSEMBLY Computers 2.4.3.2 Element Tube Assemblies contd2.4.4 ITEMPART # 2.4.5WiringCOMPONENT Contactor Box Harness Assembly Dual Vat ITEM PART #ITEM 106-874414/17 kW Mechanical Contactor PART #2.4.5.5 Main Wiring Harnesses COMPONENT Filter Pump C2 to Component Box Wiring HarnessPART # Full Vat Control Harness J4 to J2 Standardonly 2.4.5.8 M3000, MIB, AIF and ATO Wiring HarnessesReset Switch 4-5Battery only ITEMPage COMPONENT 2.5.1Filtration Components cont ITEMCOMPONENT 2.5.2.2 Manual Interface Board AssemblyITEM PART # ITEM PART #ITEM PART # 2.5.2.3 AIF Board Assembly2.5.2.4 LOV PCB/Computer Board Matrix COMPONENTSee Page 2-5for Drain Valve Assemblies PART #COMPONENT PART # 2.6.2 Frypots with Rotary ActuatorsITEM COMPONENTITEM 2.7 Oil Return Manifolds2.8 Return Valves and Associated Parts PART #2.9Auto Top Off Components 2.9.1 JIB Basket 2.9.2 JIB Cap and Pick Up Assembly2.8.2 Return Valve Rotary Actuators PART #shipping 2.9.2 JIB Cap and Pick Up Assembly cont2.9.3 Automatic Top Off Board Assembly ITEMInternational Units 2.9.4ATO Pump AssemblyDomestic Units ITEMCOMPONENT ITEMPART # 108-30412.10RTI 2.10.1 RTI Manifold and Accessories PART # 2.10.1 RTI Manifold and Accessories contITEM COMPONENTMicroswitch, Gold Sealed Valve, ½” Ball 2.10.2RTI Dispose Waste Valve2.10.3 RTI Test Box Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools PART # 2.12FastenersITEM COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK Tech Support SERVICE HOTLINEFAX Parts 1-800-551-8633
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