Frymaster BIELA14 manual malfunction

Page 17
malfunction.

23.Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 19.

24.Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to secure heater strips to the flexlines.

25.Insert the high-limit thermostat leads disconnected in step 16 (see illustration on page 1-3 for pin positions).

26.Reconnect the actuators, ensuring the correct position of the drain and return valves.

27.Reconnect the auto filtration and auto top off probes.

28.Reinstall the drain tube assembly.

29.Reinstall the top connecting strips, top cap, tilt housing and back panels.

30.Reinstall computers in the control panel frame and reconnect the wiring harnesses and ground wires.

31.Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1.9Built-in Filtration System Service Procedures 1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter pad/paper on the bottom of the filter pan rather than over the filter screen.

Manual background CAUTION

Ensure that filter screen is in place prior to filter pad/paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of the filter pad/paper, and ensure that the correct size is being used. While you are checking the filter pad/paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A missing or worn O-ring allows the pump to take in air and decrease its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by:

1-10

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Contents FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER SERVICE AND PARTS MANUALemail: service@frymaster.com 8196446NOTICE NOTICENOTICE DANGERDANGER Do not use water jets to clean this equipmentDANGERi DANGERB.WARRANTY PROVISIONS - FRYPOTS A.WARRANTY PROVISIONS - FRYERSD.WARRANTY EXCLUSIONS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS CHAPTER 1: Service Procedures TABLE OF CONTENTSBIELA14 SERIES GEN II LOV ELECTRIC FRYERS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTS contCHAPTER 2: Parts List BIELA14 SERIES GEN II LOV ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES1.1 General 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.5 Replacing a Temperature Probe 1.4 Replacing a High-LimitThermostatDANGER 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Element grounding and wire routing Full vat element wire routingDual vat element wire routing 1.7Replacing Contactor Box Components DANGER 1.8 Replacing a Frypot17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay 1.10.1 ATO Automatic Top-offTroubleshooting 1.10 ATO Automatic Top-offService ProceduresProblem Probable CausesSERVICE ProblemProbable Causes Corrective ActionWire Reset Switch 1.10.4 Replacing the ATO PumpDrain Switch SwitchThe following buttons are inoperable in auto mode Buttons and LED’sConstant Illumination: Drain open No Illumination: Drain closedProblem 1.11.2 MIB Manual Interface Board TroubleshootingProbable Causes Corrective ActionProbable Causes ProblemCorrective Action 1-19Connector DISPLAY ResettingEXPLANATION Drain1.11.6 Replacing the MIB Board 1.11.7 Control Power Reset SwitchTroubleshooting 1.12RTI Service Issues 1.12.1 RTI MIB TestsWaste full signal AC voltage measurements1.12.2 RTI LOV Wiring DISPOSE TO WASTE, REFILL VAT FROM BULK 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE FILL VAT FROM BULKFILL JUG FROM BULK 1.13.1 AIF Troubleshooting ProblemCorrective Action Probable CausesWire 1.13.4 Replacing a Linear Actuator Problem 1.13.5 Replacing a Rotary ActuatorRECOVERY FAULTProblem Probable CausesMISCONFIGURED Corrective ActionCorrective Action ProblemProbable Causes 1.14.2 M3000 Useful Codes PASSWORDSProblem •0469 – Reset FILTER STAT DATAERROR MESSAGE 1.14.3 Service Required ErrorsEXPLANATION 1-34ERROR MESSAGE 1.14.4 Error Log CodesEXPLANATION 1-351.14.5 Tech Mode ERROR 1.14.6 M3000 Filter Error Flowchart NORMALSYSTEM ERROR FIXED? YES OPERATION RESUMESAdding New Menu Items 1.14.7 M3000 Menu Summary TreeStoring Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses SETUP COMPLETE is displayed 1.15Loading and Updating Software ProceduresUNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart Diagnostic LED Legend 1.17 Interface Board Diagnostic ChartPN 826-2260 1-42Probe Resistance Chart 1.18 Probe Resistance ChartOHMS OHMS1.19.1 Component Wiring Domestic 1.19 Wiring Diagrams1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page Accessories CHAPTER 2 PARTS LISTITEM PART #PART # ITEMCOMPONENT Not illustrated2.3.1 Drain Tube Sections and Associated Parts 2.3Drain System ComponentsPART# ITEMITEM 2.3.2.2 Rotary Actuator Drain ValvesPART # COMPONENTPage ITEM PART # 2.4.1 Component Boxes contboxes COMPONENT2.4.2Contactor Boxes 106-8658 PART #COMPONENT 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware WYE units 2.4.3.1 Element Assemblies and Hardware contITEM PART # COMPONENTDUAL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube AssembliesFULL-VATELEMENT ASSEMBLY 2.4.4 2.4.3.2 Element Tube Assemblies contdComputers ITEMCOMPONENT Contactor Box Harness Assembly Dual Vat 2.4.5WiringPART # ITEM PART #14/17 kW Mechanical Contactor 106-8744ITEM PART #2.4.5.5 Main Wiring Harnesses PART # Filter Pump C2 to Component Box Wiring HarnessCOMPONENT Full Vat Control Harness J4 to J2 StandardReset Switch 4-5Battery only 2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnessesonly ITEMPage Filtration Components cont 2.5.1COMPONENT ITEMITEM PART # 2.5.2.2 Manual Interface Board AssemblyCOMPONENT ITEM PART #2.5.2.4 LOV PCB/Computer Board Matrix 2.5.2.3 AIF Board AssemblyITEM PART # COMPONENTCOMPONENT See Page 2-5for Drain Valve AssembliesPART # ITEM 2.6.2 Frypots with Rotary ActuatorsPART # COMPONENT2.8 Return Valves and Associated Parts 2.7 Oil Return ManifoldsITEM PART #2.8.2 Return Valve Rotary Actuators 2.9.2 JIB Cap and Pick Up Assembly2.9Auto Top Off Components 2.9.1 JIB Basket PART #2.9.3 Automatic Top Off Board Assembly 2.9.2 JIB Cap and Pick Up Assembly contshipping ITEMDomestic Units 2.9.4ATO Pump AssemblyInternational Units ITEMPART # ITEMCOMPONENT 108-30412.10RTI 2.10.1 RTI Manifold and Accessories ITEM 2.10.1 RTI Manifold and Accessories contPART # COMPONENT2.10.3 RTI Test Box 2.10.2RTI Dispose Waste ValveMicroswitch, Gold Sealed Valve, ½” Ball Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools ITEM 2.12FastenersPART # COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK FAX Parts SERVICE HOTLINETech Support 1-800-551-8633
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