Frymaster BIELA14 Problem, Probable Causes, Corrective Action, 1-14, Service, Required – Ato

Page 21

Problem

 

Probable Causes

 

Corrective Action

 

 

 

 

A. Ensure JIB has oil.

 

 

 

 

 

B. Check to

see that fryer is heating.

 

 

 

 

Fryer temperature must be at setpoint.

 

 

 

 

Check probe resistance. If probe is

 

 

 

 

bad, replace the probe.

 

 

 

A. Empty JIB.

C. Ensure that the oil in the JIB is above

 

 

 

 

70°F (21°C).

 

 

 

 

B. Probe temperature lower than setpoint.

D. With the computer OFF, press TEMP

 

 

 

 

button and ensure the ATO software

 

C. Oil is too cold.

 

version appears. If not, the connection

 

 

 

 

between the AIF and the ATO board

 

D. Bad Connection

 

may be bad.

Ensure the 6-pin CAN

 

 

connectors are tight between AIF (J4

 

 

 

 

 

E. ATO board power loss

 

and J5) and ATO (J10) boards.

 

Frypots won’t top off.

E. Power to the ATO board has been cut

 

 

F.

 

 

off.

Restore power to

the board and

 

Failed transformer/harness

 

 

 

clear any service required errors.

 

 

 

 

F.

 

 

G. ATO pump failed

Ensure transformer in ATO box is

 

 

functioning

properly.

Check

power

 

H. Failed ATO board.

 

from transformer to ATO board.

 

 

Ensure all harnesses are plugged

 

I.

ATO lines/pump plugged

 

securely into place.

 

 

 

G. Ensure pump

is operational.

Check

 

 

 

 

voltage to pump. Replace the pump if

 

 

 

 

defective.

 

 

 

 

 

 

 

H. Check for proper voltages using the pin

 

 

 

 

position chart found on page 1-15. If

 

 

 

 

ATO found defective, replace ATO

 

 

 

I.

board and clear any errors.

 

 

 

 

Clear the lines/pump.

 

 

 

 

 

A. Clear

filter

error properly.

When

 

 

 

 

change filter pad YES/NO is displayed,

 

A. Filter error exists.

 

do NOT press any button until the pan

 

 

has been removed for at least thirty

One vat doesn’t top off.

 

 

 

B. Actuator, pump, loose connection, RTD

 

seconds.

After thirty

seconds have

 

 

or ATO issue.

 

elapsed, the computer returns to OFF or

 

 

 

last display.

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Check actuator, ATO pump, wire

 

 

 

 

connections, RTD and ATO board.

 

 

 

A. Ensure fuse on right side of ATO box is

 

 

 

 

secure and good. If the computer

 

 

 

 

above the ATO box is missing power

 

 

 

 

check the fuse below the component

 

 

 

 

box.

 

 

 

 

 

 

 

 

B. With the computer OFF, press TEMP

M3000 displays

A. Loose or bad fuse

 

button and ensure the ATO software

 

version appears. If not, the connection

SERVICE

B. Bad Connection

 

between the AIF and the ATO board

REQUIRED ATO

 

BOARD

C. ATO Board power loss

 

may be bad.

Ensure the 6-pin CAN

 

 

 

 

connectors are tight between AIF (J4

 

 

 

 

and J5) and ATO (J9 or J10) boards.

 

 

 

C. Power to the ATO board has been cut

 

 

 

 

off. Ensure there is correct voltage to

 

 

 

 

the ATO transformer. Restore power to

 

 

 

 

the board and clear any service required

 

 

 

 

errors.

 

 

 

 

1-14

Image 21
Contents FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER SERVICE AND PARTS MANUALemail: service@frymaster.com 8196446NOTICE NOTICENOTICE DANGERDANGER Do not use water jets to clean this equipmentDANGERi DANGERB.WARRANTY PROVISIONS - FRYPOTS A.WARRANTY PROVISIONS - FRYERSD.WARRANTY EXCLUSIONS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS TABLE OF CONTENTS BIELA14 SERIES GEN II LOV ELECTRIC FRYERSCHAPTER 1: Service Procedures TABLE OF CONTENTS cont CHAPTER 2: Parts ListBIELA14 SERIES GEN II LOV ELECTRIC FRYERS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES1.1 General 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.4 Replacing a High-LimitThermostat DANGER1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Full vat element wire routing Dual vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components DANGER 1.8 Replacing a Frypot17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay 1.10.1 ATO Automatic Top-offTroubleshooting 1.10 ATO Automatic Top-offService ProceduresProblem Probable CausesSERVICE ProblemProbable Causes Corrective ActionWire Reset Switch 1.10.4 Replacing the ATO PumpDrain Switch SwitchThe following buttons are inoperable in auto mode Buttons and LED’sConstant Illumination: Drain open No Illumination: Drain closedProblem 1.11.2 MIB Manual Interface Board TroubleshootingProbable Causes Corrective ActionProbable Causes ProblemCorrective Action 1-19Connector DISPLAY ResettingEXPLANATION Drain1.11.6 Replacing the MIB Board 1.11.7 Control Power Reset SwitchTroubleshooting 1.12RTI Service Issues 1.12.1 RTI MIB TestsWaste full signal AC voltage measurements1.12.2 RTI LOV Wiring DISPOSE TO WASTE, REFILL VAT FROM BULK 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE FILL VAT FROM BULKFILL JUG FROM BULK 1.13.1 AIF Troubleshooting ProblemCorrective Action Probable CausesWire 1.13.4 Replacing a Linear Actuator Problem 1.13.5 Replacing a Rotary ActuatorRECOVERY FAULTProblem Probable CausesMISCONFIGURED Corrective ActionProblem Probable CausesCorrective Action 1.14.2 M3000 Useful Codes PASSWORDSProblem •0469 – Reset FILTER STAT DATAERROR MESSAGE 1.14.3 Service Required ErrorsEXPLANATION 1-34ERROR MESSAGE 1.14.4 Error Log CodesEXPLANATION 1-351.14.5 Tech Mode ERROR 1.14.6 M3000 Filter Error Flowchart NORMALSYSTEM ERROR FIXED? YES OPERATION RESUMESAdding New Menu Items 1.14.7 M3000 Menu Summary TreeStoring Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses SETUP COMPLETE is displayed 1.15Loading and Updating Software ProceduresUNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart Diagnostic LED Legend 1.17 Interface Board Diagnostic ChartPN 826-2260 1-42Probe Resistance Chart 1.18 Probe Resistance ChartOHMS OHMS1.19.1 Component Wiring Domestic 1.19 Wiring Diagrams1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page Accessories CHAPTER 2 PARTS LISTITEM PART #PART # ITEMCOMPONENT Not illustrated2.3.1 Drain Tube Sections and Associated Parts 2.3Drain System ComponentsPART# ITEMITEM 2.3.2.2 Rotary Actuator Drain ValvesPART # COMPONENTPage ITEM PART # 2.4.1 Component Boxes contboxes COMPONENT2.4.2Contactor Boxes PART # COMPONENT106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware WYE units 2.4.3.1 Element Assemblies and Hardware contITEM PART # COMPONENT2.4.3.2 Element Tube Assemblies FULL-VATELEMENT ASSEMBLYDUAL-VATELEMENT ASSEMBLY 2.4.4 2.4.3.2 Element Tube Assemblies contdComputers ITEMCOMPONENT Contactor Box Harness Assembly Dual Vat 2.4.5WiringPART # ITEM PART #14/17 kW Mechanical Contactor 106-8744ITEM PART #2.4.5.5 Main Wiring Harnesses PART # Filter Pump C2 to Component Box Wiring HarnessCOMPONENT Full Vat Control Harness J4 to J2 StandardReset Switch 4-5Battery only 2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnessesonly ITEMPage Filtration Components cont 2.5.1COMPONENT ITEMITEM PART # 2.5.2.2 Manual Interface Board AssemblyCOMPONENT ITEM PART #2.5.2.4 LOV PCB/Computer Board Matrix 2.5.2.3 AIF Board AssemblyITEM PART # COMPONENTSee Page 2-5for Drain Valve Assemblies PART #COMPONENT ITEM 2.6.2 Frypots with Rotary ActuatorsPART # COMPONENT2.8 Return Valves and Associated Parts 2.7 Oil Return ManifoldsITEM PART #2.8.2 Return Valve Rotary Actuators 2.9.2 JIB Cap and Pick Up Assembly2.9Auto Top Off Components 2.9.1 JIB Basket PART #2.9.3 Automatic Top Off Board Assembly 2.9.2 JIB Cap and Pick Up Assembly contshipping ITEMDomestic Units 2.9.4ATO Pump AssemblyInternational Units ITEMPART # ITEMCOMPONENT 108-30412.10RTI 2.10.1 RTI Manifold and Accessories ITEM 2.10.1 RTI Manifold and Accessories contPART # COMPONENT2.10.3 RTI Test Box 2.10.2RTI Dispose Waste ValveMicroswitch, Gold Sealed Valve, ½” Ball Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools ITEM 2.12FastenersPART # COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK FAX Parts SERVICE HOTLINETech Support 1-800-551-8633
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