Frymaster BIELA14 Replacing the ATO Pump, Mode Display, Reset Switch, Vat Selector, Drain Switch

Page 23
1.10.4 Replacing the ATO Pump

1.10.3 Replacing the ATO board, LON Gateway, ATO pump relay or Transformers

Disconnect the fryer from the electrical power supply. Locate the ATO box (see Figure 1 on page 12), behind the JIB (Jug In Box). Remove the cover to expose the transformers, relay and LON gateway (if installed) (see Figure 2). Mark and unplug any wires or harnesses. Once the LON gateway is removed the ATO board is visible (see Figure 3). Replace the defective component and reattach all wires or harnesses. Replace the cover. Once replaced, CYCLE POWER TO ENTIRE FRYER

SYSTEM. See section 1.11.7 on page 1-22 to reset Figure 2Figure 3 control power. Check software version and if

necessary update the software. If a software update was necessary, follow the instructions to update the software in section 1.15

Press the TEMP button on one of the M3000 computers, with the computer in the OFF position, to verify software version of the ATO. If the version is not visible, the ATO may not be connected properly.

1.10.4 Replacing the ATO Pump

Disconnect the fryer from the electrical power supply. Locate the ATO pump (see Figure 4), behind the ATO box. Mark and unplug any wires or harnesses. Press up from the bottom on the quick disconnects to release the plumbing (see Figure 5). The plumbing can be pulled from the pump. Loosen the four nuts attaching the pump to the pump tray. Replace the defective component and reverse above steps. Once replaced, reconnect the power.

Figure 4

Figure 5

1.11 MIB (Manual Interface Board) Service Procedures

The MIB (Manual Interface Board) oversees and controls filtration. It receives and sends data over the CAN (Controller Area Network) to and from various sensors and computers. It activates the filtration cycle, controlling when actuators should open and close.

The MIB controller is located inside the left cabinet (see Figure 6). In normal operation a cover hides the MIB controls and only the LED display is visible. The cover is held in place with three torx screws. In normal operation, an “A” is displayed for automatic mode. The MIB control board is useful for diagnostic purposes. It allows manual operation of both the actuators and filter pump without using the M3000 computer.

Mode Display

Reset Switch

Vat Selector

Drain Switch

Switch

 

Manual /Auto

Return Switch

Switch

 

Figure 6: MIB controller cover.

Figure 7

 

1-16

Image 23
Contents 8196446 SERVICE AND PARTS MANUALFRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER email: service@frymaster.comDANGER NOTICENOTICE NOTICEDANGER Do not use water jets to clean this equipmentDANGER DANGERiC.PARTS RETURN A.WARRANTY PROVISIONS - FRYERSB.WARRANTY PROVISIONS - FRYPOTS D.WARRANTY EXCLUSIONSELECTRICAL POWER SPECIFICATIONS CHAPTER 1: Service Procedures TABLE OF CONTENTSBIELA14 SERIES GEN II LOV ELECTRIC FRYERS BIELA14 SERIES GEN II LOV ELECTRIC FRYERS TABLE OF CONTENTS contCHAPTER 2: Parts List 1.2 Replacing a Computer CHAPTER 1: SERVICE PROCEDURESBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.1 General3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.5 Replacing a Temperature Probe 1.4 Replacing a High-LimitThermostatDANGER 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Element grounding and wire routing Full vat element wire routingDual vat element wire routing 1.7Replacing Contactor Box Components DANGER 1.8 Replacing a Frypot17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay Probable Causes 1.10 ATO Automatic Top-offService Procedures1.10.1 ATO Automatic Top-offTroubleshooting ProblemCorrective Action ProblemSERVICE Probable CausesWire Switch 1.10.4 Replacing the ATO PumpReset Switch Drain SwitchNo Illumination: Drain closed Buttons and LED’sThe following buttons are inoperable in auto mode Constant Illumination: Drain openCorrective Action 1.11.2 MIB Manual Interface Board TroubleshootingProblem Probable Causes1-19 ProblemProbable Causes Corrective ActionConnector Drain ResettingDISPLAY EXPLANATION1.11.6 Replacing the MIB Board 1.11.7 Control Power Reset SwitchAC voltage measurements 1.12RTI Service Issues 1.12.1 RTI MIB TestsTroubleshooting Waste full signal1.12.2 RTI LOV Wiring FILL VAT FROM BULK 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE, REFILL VAT FROM BULK DISPOSE TO WASTEFILL JUG FROM BULK Probable Causes Problem1.13.1 AIF Troubleshooting Corrective ActionWire 1.13.4 Replacing a Linear Actuator FAULT 1.13.5 Replacing a Rotary ActuatorProblem RECOVERYCorrective Action Probable CausesProblem MISCONFIGUREDCorrective Action ProblemProbable Causes •0469 – Reset FILTER STAT DATA PASSWORDS1.14.2 M3000 Useful Codes Problem1-34 1.14.3 Service Required ErrorsERROR MESSAGE EXPLANATION1-35 1.14.4 Error Log CodesERROR MESSAGE EXPLANATION1.14.5 Tech Mode OPERATION RESUMES 1.14.6 M3000 Filter Error Flowchart NORMALERROR SYSTEM ERROR FIXED? YESDraining, Refilling, and Disposing of Oil 1.14.7 M3000 Menu Summary TreeAdding New Menu Items Storing Menu Items in Product Buttons1.14.8 M3000 Board Pin Positions and Harnesses 24.FILTER NOW YES/NO is displayed 1.15Loading and Updating Software ProceduresSETUP COMPLETE is displayed UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP1.16 BIELA14 Series LOV Data Network Flowchart 1-42 1.17 Interface Board Diagnostic ChartDiagnostic LED Legend PN 826-2260OHMS 1.18 Probe Resistance ChartProbe Resistance Chart OHMS1.19.1 Component Wiring Domestic 1.19 Wiring Diagrams1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page PART # CHAPTER 2 PARTS LISTAccessories ITEMNot illustrated ITEMPART # COMPONENTITEM 2.3Drain System Components2.3.1 Drain Tube Sections and Associated Parts PART#COMPONENT 2.3.2.2 Rotary Actuator Drain ValvesITEM PART #Page COMPONENT 2.4.1 Component Boxes contITEM PART # boxes2.4.2Contactor Boxes 106-8658 PART #COMPONENT 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware COMPONENT 2.4.3.1 Element Assemblies and Hardware contWYE units ITEM PART #DUAL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube AssembliesFULL-VATELEMENT ASSEMBLY ITEM 2.4.3.2 Element Tube Assemblies contd2.4.4 ComputersITEM PART # 2.4.5WiringCOMPONENT Contactor Box Harness Assembly Dual Vat PART #PART # 106-874414/17 kW Mechanical Contactor ITEM2.4.5.5 Main Wiring Harnesses Full Vat Control Harness J4 to J2 Standard Filter Pump C2 to Component Box Wiring HarnessPART # COMPONENTITEM 2.4.5.8 M3000, MIB, AIF and ATO Wiring HarnessesReset Switch 4-5Battery only onlyPage ITEM 2.5.1Filtration Components cont COMPONENTITEM PART # 2.5.2.2 Manual Interface Board AssemblyITEM PART # COMPONENTCOMPONENT 2.5.2.3 AIF Board Assembly2.5.2.4 LOV PCB/Computer Board Matrix ITEM PART #COMPONENT See Page 2-5for Drain Valve AssembliesPART # COMPONENT 2.6.2 Frypots with Rotary ActuatorsITEM PART #PART # 2.7 Oil Return Manifolds2.8 Return Valves and Associated Parts ITEMPART # 2.9.2 JIB Cap and Pick Up Assembly2.8.2 Return Valve Rotary Actuators 2.9Auto Top Off Components 2.9.1 JIB BasketITEM 2.9.2 JIB Cap and Pick Up Assembly cont2.9.3 Automatic Top Off Board Assembly shippingITEM 2.9.4ATO Pump AssemblyDomestic Units International Units108-3041 ITEMPART # COMPONENT2.10RTI 2.10.1 RTI Manifold and Accessories COMPONENT 2.10.1 RTI Manifold and Accessories contITEM PART #Cover, DV Safety Switch Cover, DV Safety Switch 2.10.2RTI Dispose Waste Valve2.10.3 RTI Test Box Microswitch, Gold Sealed Valve, ½” BallConnectors and Tools COMPONENT 2.12FastenersITEM PART #THIS PAGE INTENTIONALLY LEFT BLANK 1-800-551-8633 SERVICE HOTLINEFAX Parts Tech Support
Related manuals
Manual 86 pages 43.72 Kb Manual 26 pages 13.97 Kb