Frymaster BIELA14 manual Problem, Probable Causes, Corrective Action

Page 39
Manual background

Problem

Probable Causes

 

A. Problem with the temperature

M3000 display shows

measuring circuitry including the probe.

B. Damaged computer wiring harness or

TEMP PROBE

connector.

FAILURE.

 

 

 

MAINT FILTER

Temperature too low.

(Manual Filter) won’t

start.

 

M3000 display shows

In non-dedicated mode, a product is

dropped that has a different setpoint that

REMOVE DISCARD.

the current vat temperature.

 

 

 

M3000 display shows

Failed computer, failed interface board,

HEATING

FAILURE.

open high-limit thermostat.

 

 

Computer will not go

 

into program mode or

Failed computer.

some buttons do not

 

actuate.

 

M3000 display shows

Computer in high-limit test mode.

HI 2 BAD.

 

 

M3000 display shows

 

HELP HI-2 or HIGH

Failed high-limit.

LIMIT FAILURE.

 

M3000 display shows

 

software for only

Loose or damaged harness

M3000 or MIB but not

 

all boards.

 

M3000 display shows

A. Three phase power cord unplugged or

low temp, heating

B.

circuit breaker is tripped.

Blown fuse

indicator cycles on and

C.

Failed computer.

off normally but fryer

D.

Damaged computer wiring harness.

does not heat.

E.

Open connection in high-limit circuit.

Corrective Action

A. This indicates a problem within the temperature measuring circuitry. Check resistance of probe, if faulty replace probe.

B.Swap the computer wiring harness with one known to be good. If problem is corrected, replace the harness.

Ensure fryer is at setpoint before starting

MAINT FILTER.

Remove and discard product. Press a cook button under the display with the error to remove the error. Reset the setpoint of the vat before trying to cook product.

Turn off the vat with the issue. The error is displayed if the fryer loses its ability to heat oil. It is also displayed when the oil temperature is above 450°F (232°C) and the high-limit thermostat has opened, halting the heating of the oil.

Replace computer

This is displayed during a test of the high- limit circuit to indicate if the high-limit has failed.

This is displayed to indicate the high-limit has failed.

Check that all harnesses between M3000’s, MIB, AIF and ATO are secure. Ensure 24VDC is present on pins 5 & 6 of J2 on MIB board and on J4 or J5 of AIF board. Check for loose or broken pins/wires. If the problem persists, swap out computer from one bank to another and cycle power on the fryer.

A.Ensure all cords are fully seated in the receptacles, locked into place and that circuit breakers are not tripped.

B.Check three amp fuse on front of control box.

C.Replace computer.

D.Replace computer wiring harness.

E.Check high limit circuit starting at the control box connector working to the high-limit.

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Image 39
Contents 8196446 SERVICE AND PARTS MANUALFRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER email: service@frymaster.comDANGER NOTICENOTICE NOTICEDANGER Do not use water jets to clean this equipmentDANGER DANGERiC.PARTS RETURN A.WARRANTY PROVISIONS - FRYERSB.WARRANTY PROVISIONS - FRYPOTS D.WARRANTY EXCLUSIONSELECTRICAL POWER SPECIFICATIONS TABLE OF CONTENTS BIELA14 SERIES GEN II LOV ELECTRIC FRYERSCHAPTER 1: Service Procedures TABLE OF CONTENTS cont CHAPTER 2: Parts ListBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.2 Replacing a Computer CHAPTER 1: SERVICE PROCEDURESBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.1 General3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.4 Replacing a High-LimitThermostat DANGER1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Full vat element wire routing Dual vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components DANGER 1.8 Replacing a Frypot17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay Probable Causes 1.10 ATO Automatic Top-offService Procedures1.10.1 ATO Automatic Top-offTroubleshooting ProblemCorrective Action ProblemSERVICE Probable CausesWire Switch 1.10.4 Replacing the ATO PumpReset Switch Drain SwitchNo Illumination: Drain closed Buttons and LED’sThe following buttons are inoperable in auto mode Constant Illumination: Drain openCorrective Action 1.11.2 MIB Manual Interface Board TroubleshootingProblem Probable Causes1-19 ProblemProbable Causes Corrective ActionConnector Drain ResettingDISPLAY EXPLANATION1.11.6 Replacing the MIB Board 1.11.7 Control Power Reset SwitchAC voltage measurements 1.12RTI Service Issues 1.12.1 RTI MIB TestsTroubleshooting Waste full signal1.12.2 RTI LOV Wiring FILL VAT FROM BULK 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE, REFILL VAT FROM BULK DISPOSE TO WASTEFILL JUG FROM BULK Probable Causes Problem1.13.1 AIF Troubleshooting Corrective ActionWire 1.13.4 Replacing a Linear Actuator FAULT 1.13.5 Replacing a Rotary ActuatorProblem RECOVERYCorrective Action Probable CausesProblem MISCONFIGUREDProblem Probable CausesCorrective Action •0469 – Reset FILTER STAT DATA PASSWORDS1.14.2 M3000 Useful Codes Problem1-34 1.14.3 Service Required ErrorsERROR MESSAGE EXPLANATION1-35 1.14.4 Error Log CodesERROR MESSAGE EXPLANATION1.14.5 Tech Mode OPERATION RESUMES 1.14.6 M3000 Filter Error Flowchart NORMALERROR SYSTEM ERROR FIXED? YESDraining, Refilling, and Disposing of Oil 1.14.7 M3000 Menu Summary TreeAdding New Menu Items Storing Menu Items in Product Buttons1.14.8 M3000 Board Pin Positions and Harnesses 24.FILTER NOW YES/NO is displayed 1.15Loading and Updating Software ProceduresSETUP COMPLETE is displayed UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP1.16 BIELA14 Series LOV Data Network Flowchart 1-42 1.17 Interface Board Diagnostic ChartDiagnostic LED Legend PN 826-2260OHMS 1.18 Probe Resistance ChartProbe Resistance Chart OHMS1.19.1 Component Wiring Domestic 1.19 Wiring Diagrams1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page PART # CHAPTER 2 PARTS LISTAccessories ITEMNot illustrated ITEMPART # COMPONENTITEM 2.3Drain System Components2.3.1 Drain Tube Sections and Associated Parts PART#COMPONENT 2.3.2.2 Rotary Actuator Drain ValvesITEM PART #Page COMPONENT 2.4.1 Component Boxes contITEM PART # boxes2.4.2Contactor Boxes PART # COMPONENT106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware COMPONENT 2.4.3.1 Element Assemblies and Hardware contWYE units ITEM PART #2.4.3.2 Element Tube Assemblies FULL-VATELEMENT ASSEMBLYDUAL-VATELEMENT ASSEMBLY ITEM 2.4.3.2 Element Tube Assemblies contd2.4.4 ComputersITEM PART # 2.4.5WiringCOMPONENT Contactor Box Harness Assembly Dual Vat PART #PART # 106-874414/17 kW Mechanical Contactor ITEM2.4.5.5 Main Wiring Harnesses Full Vat Control Harness J4 to J2 Standard Filter Pump C2 to Component Box Wiring HarnessPART # COMPONENTITEM 2.4.5.8 M3000, MIB, AIF and ATO Wiring HarnessesReset Switch 4-5Battery only onlyPage ITEM 2.5.1Filtration Components cont COMPONENTITEM PART # 2.5.2.2 Manual Interface Board AssemblyITEM PART # COMPONENTCOMPONENT 2.5.2.3 AIF Board Assembly2.5.2.4 LOV PCB/Computer Board Matrix ITEM PART #See Page 2-5for Drain Valve Assemblies PART #COMPONENT COMPONENT 2.6.2 Frypots with Rotary ActuatorsITEM PART #PART # 2.7 Oil Return Manifolds2.8 Return Valves and Associated Parts ITEMPART # 2.9.2 JIB Cap and Pick Up Assembly2.8.2 Return Valve Rotary Actuators 2.9Auto Top Off Components 2.9.1 JIB BasketITEM 2.9.2 JIB Cap and Pick Up Assembly cont2.9.3 Automatic Top Off Board Assembly shippingITEM 2.9.4ATO Pump AssemblyDomestic Units International Units108-3041 ITEMPART # COMPONENT2.10RTI 2.10.1 RTI Manifold and Accessories COMPONENT 2.10.1 RTI Manifold and Accessories contITEM PART #Cover, DV Safety Switch Cover, DV Safety Switch 2.10.2RTI Dispose Waste Valve2.10.3 RTI Test Box Microswitch, Gold Sealed Valve, ½” BallConnectors and Tools COMPONENT 2.12FastenersITEM PART #THIS PAGE INTENTIONALLY LEFT BLANK 1-800-551-8633 SERVICE HOTLINEFAX Parts Tech Support
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