Frymaster BIELA14 SERIES GEN II LOV ELECTRIC FRYERS, Table Of Contents, Service Procedures

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BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

TABLE OF CONTENTS

CAUTIONARY STATEMENTS

i

WARRANTY STATEMENT

ii

ELECTRICAL POWER SPECIFICATIONS

iii

CHAPTER 1: Service Procedures

 

1.1

General

...........................................................................................................................................................

1-1

1.2

Replacing a Computer

1-1

1.3

Replacing Component Box Components

1-1

1.4

Replacing a High-Limit Thermostat

1-3

1.5

Replacing a Temperature Probe

1-3

1.6

Replacing a Heating Element

1-5

1.7

Replacing Contactor Box Components

1-7

1.8

Replacing a Frypot

1-8

1.9

Built-In Filtration System Service Procedures

1-10

 

1.9.1

Filtration System Problem Resolution

1-10

 

1.9.2

Replacing the Filter Motor, Filter Pump and Related Components

1-11

 

1.9.3

Replacing the Filter Transformer or Filter Relay

1-13

1.10

ATO (Automatic Top-Off) Service Procedures

1-13

 

1.10.1

ATO Troubleshooting

1-14

 

1.10.2

ATO Board Pin Positions and Harnesses

1-15

 

1.10.3

Replacing the ATO board, LON Gateway, ATO pump relay or Transformer

1-16

 

1.10.4

Replacing the ATO Pump

1-16

1.11

MIB (Manual Interface Board) Service Procedures

1-16

 

1.11.1

Manually Draining, Refilling or Filtering with the MIB Board

1-17

 

1.11.2

MIB Troubleshooting

1-18

 

1.11.3

MIB Pin Positions and Harnesses

1-20

 

1.11.4

MIB Display Diagnostics

1-21

 

1.11.5

MIB Display Characters

1-22

 

1.11.6

Replacing the MIB board

1-22

 

1.11.7

Control Power Reset Switch

1-22

1.12

RTI Service Issues

1-23

 

1.12.1

RTI MIB Tests

1-23

 

1.12.2

RTI LOV Wiring

1-24

 

1.12.3

RTI Plumbing Schematic

1-24

 

1.12.4

RTI LOV Quick Reference

1-25

1.13

AIF (Automatic Intermittent Filtration) Service Procedures

1-27

 

1.13.1

AIF Troubleshooting

1-27

 

1.13.2

AIF Actuator Board Pin Positions and Harnesses

1-28

 

1.13.3

Replacing an AIF Board

1-29

 

1.13.4

Replacing an Actuator

1-29

1.14

M3000 Computer Service Procedures

1-30

 

1.14.1

M3000 Computer Troubleshooting

1-30

 

1.14.2

M3000 Useful Codes and Passwords

1-33

 

1.14.3

Service Required Errors

1-34

 

1.14.4

Error Log Codes

1-35

 

1.14.5

Tech Mode

1-36

 

1.14.6

M3000 Filter Error Flowchart

1-37

 

1.14.7

M3000 Menu Summary Tree

1-38

 

1.14.8

M3000 Board Pin Positions and Harnesses

1-39

1.15

Loading and Updating Software Procedures

1-40

1.16

Data Network Flowchart

1-41

1.17

Interface Board Diagnostic Chart

1-42

1.18

Probe Resistance Chart

1-43

1.19

Wiring Diagrams

1-44

 

1.19.1

Component Wiring Domestic

1-44

 

1.19.2

Component Wiring CE

1-45

iv

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Contents email: service@frymaster.com SERVICE AND PARTS MANUALFRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER 8196446NOTICE NOTICENOTICE DANGERDANGERi Do not use water jets to clean this equipmentDANGER DANGERD.WARRANTY EXCLUSIONS A.WARRANTY PROVISIONS - FRYERSB.WARRANTY PROVISIONS - FRYPOTS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS TABLE OF CONTENTS BIELA14 SERIES GEN II LOV ELECTRIC FRYERSCHAPTER 1: Service Procedures TABLE OF CONTENTS cont CHAPTER 2: Parts ListBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.1 General CHAPTER 1: SERVICE PROCEDURESBIELA14 SERIES GEN II LOV ELECTRIC FRYERS 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.4 Replacing a High-LimitThermostat DANGER1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Full vat element wire routing Dual vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay Problem 1.10 ATO Automatic Top-offService Procedures1.10.1 ATO Automatic Top-offTroubleshooting Probable CausesProbable Causes ProblemSERVICE Corrective ActionWire Drain Switch 1.10.4 Replacing the ATO PumpReset Switch SwitchConstant Illumination: Drain open Buttons and LED’sThe following buttons are inoperable in auto mode No Illumination: Drain closedProbable Causes 1.11.2 MIB Manual Interface Board TroubleshootingProblem Corrective ActionCorrective Action ProblemProbable Causes 1-19Connector EXPLANATION ResettingDISPLAY Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB BoardWaste full signal 1.12RTI Service Issues 1.12.1 RTI MIB TestsTroubleshooting AC voltage measurements1.12.2 RTI LOV Wiring DISPOSE TO WASTE 1.12.4 RTI LOV TEST QUICK REFERENCEDISPOSE TO WASTE, REFILL VAT FROM BULK FILL VAT FROM BULKFILL JUG FROM BULK Corrective Action Problem1.13.1 AIF Troubleshooting Probable CausesWire 1.13.4 Replacing a Linear Actuator RECOVERY 1.13.5 Replacing a Rotary ActuatorProblem FAULTMISCONFIGURED Probable CausesProblem Corrective ActionProblem Probable CausesCorrective Action Problem PASSWORDS1.14.2 M3000 Useful Codes •0469 – Reset FILTER STAT DATAEXPLANATION 1.14.3 Service Required ErrorsERROR MESSAGE 1-34EXPLANATION 1.14.4 Error Log CodesERROR MESSAGE 1-351.14.5 Tech Mode SYSTEM ERROR FIXED? YES 1.14.6 M3000 Filter Error Flowchart NORMALERROR OPERATION RESUMESStoring Menu Items in Product Buttons 1.14.7 M3000 Menu Summary TreeAdding New Menu Items Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 1.15Loading and Updating Software ProceduresSETUP COMPLETE is displayed 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart PN 826-2260 1.17 Interface Board Diagnostic ChartDiagnostic LED Legend 1-42OHMS 1.18 Probe Resistance ChartProbe Resistance Chart OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page ITEM CHAPTER 2 PARTS LISTAccessories PART #COMPONENT ITEMPART # Not illustratedPART# 2.3Drain System Components2.3.1 Drain Tube Sections and Associated Parts ITEMPART # 2.3.2.2 Rotary Actuator Drain ValvesITEM COMPONENTPage boxes 2.4.1 Component Boxes contITEM PART # COMPONENT2.4.2Contactor Boxes PART # COMPONENT106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware ITEM PART # 2.4.3.1 Element Assemblies and Hardware contWYE units COMPONENT2.4.3.2 Element Tube Assemblies FULL-VATELEMENT ASSEMBLYDUAL-VATELEMENT ASSEMBLY Computers 2.4.3.2 Element Tube Assemblies contd2.4.4 ITEMPART # 2.4.5WiringCOMPONENT Contactor Box Harness Assembly Dual Vat ITEM PART #ITEM 106-874414/17 kW Mechanical Contactor PART #2.4.5.5 Main Wiring Harnesses COMPONENT Filter Pump C2 to Component Box Wiring HarnessPART # Full Vat Control Harness J4 to J2 Standardonly 2.4.5.8 M3000, MIB, AIF and ATO Wiring HarnessesReset Switch 4-5Battery only ITEMPage COMPONENT 2.5.1Filtration Components cont ITEMCOMPONENT 2.5.2.2 Manual Interface Board AssemblyITEM PART # ITEM PART #ITEM PART # 2.5.2.3 AIF Board Assembly2.5.2.4 LOV PCB/Computer Board Matrix COMPONENTSee Page 2-5for Drain Valve Assemblies PART #COMPONENT PART # 2.6.2 Frypots with Rotary ActuatorsITEM COMPONENTITEM 2.7 Oil Return Manifolds2.8 Return Valves and Associated Parts PART #2.9Auto Top Off Components 2.9.1 JIB Basket 2.9.2 JIB Cap and Pick Up Assembly2.8.2 Return Valve Rotary Actuators PART #shipping 2.9.2 JIB Cap and Pick Up Assembly cont2.9.3 Automatic Top Off Board Assembly ITEMInternational Units 2.9.4ATO Pump AssemblyDomestic Units ITEMCOMPONENT ITEMPART # 108-30412.10RTI 2.10.1 RTI Manifold and Accessories PART # 2.10.1 RTI Manifold and Accessories contITEM COMPONENTMicroswitch, Gold Sealed Valve, ½” Ball 2.10.2RTI Dispose Waste Valve2.10.3 RTI Test Box Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools PART # 2.12FastenersITEM COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK Tech Support SERVICE HOTLINEFAX Parts 1-800-551-8633
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