Frymaster BIELA14 manual 1.6Replacing a Heating Element

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1.6Replacing a Heating Element

1.6Replacing a Heating Element

1.Perform steps 1-5 of section 1.5, Replacing a Temperature Probe.

2.Disconnect the wire harness containing the probe wiring, where the temperature probe is attached to the element being replaced. Using a pin pusher, disconnect the probe wires from the 12-pin connector.

3.In the rear of the fryer disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element from the contactor box. Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads (see photo below). Pull the leads out of the connector and out of the wire sleeving.

4.Raise the element to the full up position and support the elements.

5.Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot. NOTE: The nuts inside the tube can be held and removed using the RE element tube nut spanner, PN# 2304028. Full-vat elements consist of two dual-vat elements clamped together. For full-vat units, remove the element clamps before removing the nuts and screws that secure the element to the tube assembly.

6.If applicable, recover the probe bracket and probe from the element being replaced and install them on the replacement element. Install the replacement element in the frypot, securing it with the nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the tube and element assembly.

7.Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing. Ensure that the wire sleeving is routed back through the Heyco bushing, keeping it clear from the lift springs (see photos next page). Also ensure that the wire sleeving extends into the tube assembly to protect the edge of the tube assembly from chafing the wires. Press the pins into the connector in accordance with the diagram on the following page, and then close the connector to lock the leads in place. NOTE: It is critical that the wires be routed through the sleeving to prevent chafing.

1-5

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Contents SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYERemail: service@frymaster.com 8196446NOTICE NOTICENOTICE DANGERDo not use water jets to clean this equipment DANGERDANGERi DANGERA.WARRANTY PROVISIONS - FRYERS B.WARRANTY PROVISIONS - FRYPOTSD.WARRANTY EXCLUSIONS C.PARTS RETURNELECTRICAL POWER SPECIFICATIONS TABLE OF CONTENTS BIELA14 SERIES GEN II LOV ELECTRIC FRYERSCHAPTER 1: Service Procedures TABLE OF CONTENTS cont CHAPTER 2: Parts ListBIELA14 SERIES GEN II LOV ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES BIELA14 SERIES GEN II LOV ELECTRIC FRYERS1.1 General 1.2 Replacing a Computer3.Remove the two screws from the upper corners of the computer and allow the computer to swing down 1.4 Replacing a High-LimitThermostat DANGER1.5 Replacing a Temperature Probe 4.Locate the red or yellow and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pinconnector C-6and using a pin-pusherpush the pins of the temperature probe out of the connector 1.6Replacing a Heating Element Full vat element wire routing Dual vat element wire routingElement grounding and wire routing 1.7Replacing Contactor Box Components 1.8 Replacing a Frypot DANGER17.Disconnect the oil return flexlines malfunction DANGER 1.9.3 Replacing the Transformer or Filter Relay 1.10 ATO Automatic Top-offService Procedures 1.10.1 ATO Automatic Top-offTroubleshootingProblem Probable CausesProblem SERVICEProbable Causes Corrective ActionWire 1.10.4 Replacing the ATO Pump Reset SwitchDrain Switch SwitchButtons and LED’s The following buttons are inoperable in auto modeConstant Illumination: Drain open No Illumination: Drain closed1.11.2 MIB Manual Interface Board Troubleshooting ProblemProbable Causes Corrective ActionProblem Probable CausesCorrective Action 1-19Connector Resetting DISPLAYEXPLANATION Drain1.11.7 Control Power Reset Switch 1.11.6 Replacing the MIB Board1.12RTI Service Issues 1.12.1 RTI MIB Tests TroubleshootingWaste full signal AC voltage measurements1.12.2 RTI LOV Wiring 1.12.4 RTI LOV TEST QUICK REFERENCE DISPOSE TO WASTE, REFILL VAT FROM BULKDISPOSE TO WASTE FILL VAT FROM BULKFILL JUG FROM BULK Problem 1.13.1 AIF TroubleshootingCorrective Action Probable CausesWire 1.13.4 Replacing a Linear Actuator 1.13.5 Replacing a Rotary Actuator ProblemRECOVERY FAULTProbable Causes ProblemMISCONFIGURED Corrective ActionProblem Probable CausesCorrective Action PASSWORDS 1.14.2 M3000 Useful CodesProblem •0469 – Reset FILTER STAT DATA1.14.3 Service Required Errors ERROR MESSAGEEXPLANATION 1-341.14.4 Error Log Codes ERROR MESSAGEEXPLANATION 1-351.14.5 Tech Mode 1.14.6 M3000 Filter Error Flowchart NORMAL ERRORSYSTEM ERROR FIXED? YES OPERATION RESUMES1.14.7 M3000 Menu Summary Tree Adding New Menu ItemsStoring Menu Items in Product Buttons Draining, Refilling, and Disposing of Oil1.14.8 M3000 Board Pin Positions and Harnesses 1.15Loading and Updating Software Procedures SETUP COMPLETE is displayedUNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 24.FILTER NOW YES/NO is displayed1.16 BIELA14 Series LOV Data Network Flowchart 1.17 Interface Board Diagnostic Chart Diagnostic LED LegendPN 826-2260 1-421.18 Probe Resistance Chart Probe Resistance ChartOHMS OHMS1.19 Wiring Diagrams 1.19.1 Component Wiring Domestic1.19.2 Component Wiring CE 1.19.3 Component Wiring CSA 1.19.4 Component Wiring Australia 1.19.5 Contactor Box – Delta Configuration 1.19.6 Contactor Box - WYE Configuration Page Page Page Page Page CHAPTER 2 PARTS LIST AccessoriesITEM PART #ITEM PART #COMPONENT Not illustrated2.3Drain System Components 2.3.1 Drain Tube Sections and Associated PartsPART# ITEM2.3.2.2 Rotary Actuator Drain Valves ITEMPART # COMPONENTPage 2.4.1 Component Boxes cont ITEM PART #boxes COMPONENT2.4.2Contactor Boxes PART # COMPONENT106-8658 2.4.3Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware 2.4.3.1 Element Assemblies and Hardware cont WYE unitsITEM PART # COMPONENT2.4.3.2 Element Tube Assemblies FULL-VATELEMENT ASSEMBLYDUAL-VATELEMENT ASSEMBLY 2.4.3.2 Element Tube Assemblies contd 2.4.4Computers ITEM2.4.5Wiring COMPONENT Contactor Box Harness Assembly Dual VatPART # ITEM PART #106-8744 14/17 kW Mechanical ContactorITEM PART #2.4.5.5 Main Wiring Harnesses Filter Pump C2 to Component Box Wiring Harness PART #COMPONENT Full Vat Control Harness J4 to J2 Standard2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses Reset Switch 4-5Battery onlyonly ITEMPage 2.5.1 Filtration Components contCOMPONENT ITEM2.5.2.2 Manual Interface Board Assembly ITEM PART #COMPONENT ITEM PART #2.5.2.3 AIF Board Assembly 2.5.2.4 LOV PCB/Computer Board MatrixITEM PART # COMPONENTSee Page 2-5for Drain Valve Assemblies PART #COMPONENT 2.6.2 Frypots with Rotary Actuators ITEMPART # COMPONENT2.7 Oil Return Manifolds 2.8 Return Valves and Associated PartsITEM PART #2.9.2 JIB Cap and Pick Up Assembly 2.8.2 Return Valve Rotary Actuators2.9Auto Top Off Components 2.9.1 JIB Basket PART #2.9.2 JIB Cap and Pick Up Assembly cont 2.9.3 Automatic Top Off Board Assemblyshipping ITEM2.9.4ATO Pump Assembly Domestic UnitsInternational Units ITEMITEM PART #COMPONENT 108-30412.10RTI 2.10.1 RTI Manifold and Accessories 2.10.1 RTI Manifold and Accessories cont ITEMPART # COMPONENT2.10.2RTI Dispose Waste Valve 2.10.3 RTI Test BoxMicroswitch, Gold Sealed Valve, ½” Ball Cover, DV Safety Switch Cover, DV Safety SwitchConnectors and Tools 2.12Fasteners ITEMPART # COMPONENTTHIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE FAX PartsTech Support 1-800-551-8633
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