Hoshizaki FD-1001MWH(-C) Connection to an R-404A Parallel Rack System, Line Set Installation

Page 23

G. Connection to an R-404A Parallel Rack System

WARNING

1.Installation must be performed by properly trained and EPA-certified service personnel.

2.Failure to install the equipment within these guidelines may adversely affect safety, performance, component life, and warranty coverage.

3.The icemaker, line set, and rack system must contain the same type of refrigerant. Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system.

The rack system must be sized to provide a maximum load of 5,700 BTU/h at 90°F (32°C) ambient temperature and 70°F (21°C) water temperature.

Install a p-trap in the suction line if required by the rack system's instructions.

The evaporator pressure regulator (EPR) valve is factory adjusted to sustain a suction pressure of 31 PSIG for a -2°F (-19°C) evaporator temperature. Adjust only if necessary.

The icemaker is shipped with a holding charge of 3.5 oz. of R-404A.

Charging port-equipped Parker quick connect couplings are needed to connect the line set to the icemaker.

1.Line Set Installation

1)Route a 3/8" OD copper tube suction line and a 1/4" OD copper tube liquid line between the icemaker and the rack system. Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 11.

CAUTION

Do not coil extra line set. Fabricate the line set to the proper length.

2)Insulate the 2 copper tubes separately.

3)Braze the charging port-equipped Parker quick connect couplings to the icemaker end of the copper tubes. Do not connect the charging port-equipped Parker quick connect couplings to the icemaker at this time.

4)When using couplings to connect the line set to the rack system, braze them to the rack system end of the copper tubes. Otherwise, braze the line set directly to the rack system. Do not open the rack system service valves at this time.

5)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the line set copper tubes (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). WARNING! DO NOT use R-404A as a mixture with pressurized air for leak testing.

6)Evacuate the line set copper tubes through the charging ports on the Parker quick connect couplings and charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.

23

Image 23
Contents Superior Degree Reliability Hoshizaki AMERICA, INC Contents Page Unit Important Safety InformationSerious injury Indicates important information about the use and careFD-1001MAH-C air-cooled Specifications Nameplate RatingFD-1001MWH-C water-cooled FD-1001MRH-C remote air-cooled FD-1001MLH-C low-side, parallel rack system Dimensions / Connections FD-1001MWH-C water-cooled FD-1001MRH-C remote air-cooled FD-1001MLH-C low side, parallel rack system See Fig II. Installation and Operating InstructionsChecks Before Installation How to Remove PanelsLocation SetupAdditional Warnings for Remote Air-Cooled Model Electrical ConnectionFor All Models Location Installation of Remote Condenser UnitChecks Before Installation Line Set SetupField Fabricated Line Set Installation Polyol Ester POE OIL Electrical Connection Stacking Remote Condenser Units Connection to an R-404A Parallel Rack System Line Set InstallationRack System-Braze Connection Entire Male Fitting See , 15, or Water Supply and Drain ConnectionsIcemaker FD-1001MAH-C FD-1001MRH-C FD-1001MLH-CWater Supply FD-1001MWH-C CondenserConnection To a PotableClosed Loop FD-1001MWH-CConnection to Final Checklist Startup Infrared Sensor Check Bin Control CheckThumbscrew Infrared Sensor Housing Lens Mechanical Backup Bin Control Check Seconds 1.6 minutes Infrared Sensor Shutdown DelayCleaning Procedure III. Cleaning and MaintenanceCleaning and Sanitizing Instructions Cleaning SolutionFloat Switch Assembly Reservoir Cover Infrared Sensor Infrared Sensor Housing Lens Sanitizing Procedure Initial Sanitizing SolutionSanitizing Procedure Final Frequency Area Task MaintenanceDrain the evaporator Preparing the Icemaker for Long StorageRemove the water from the icemaker water supply line Page Hoshizaki AMERICA, INC