Cornelius 10, 000 PLUS installation manual Connecting Plain Water Inlet Supply Line to Cooling Unit

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CONNECTING ELECTRICAL POWER CIRCUIT TO REMOTE CONDENSER COIL AND FAN ASS’Y

(see Figure 5 and 9)

CAUTION: The Cooling Unit refrigeration system is cooled by a Remote Condenser Coil and Fan Assembly (P/N 309602000) that is authorized by IMI Cornelius Inc. Use of an unauthorized Remote Condenser Coil and Fan Assembly will automatically void the

Cooling Unit factory warranty.

NOTE: Electrical power circuit may be connected to the Remote Condenser Coil and Fan Assembly (P/N 309602000) in two ways. The preferred way is to draw electrical power from the cooling unit contactor which allows the Remote Condenser Coil and Fan Assembly to operate only when the cooling unit refrigeration system is operating. The optional way is to connect a separate electrical power circuit (independent of the cooling unit) through an appropriately rated and fused disconnect switch or an equivalent HACR circuit breaker which allows the Remote Condenser Coil and Fan Assembly to operate at all times (independent of cooling unit operation).

1.Connect and route electrical power circuit cable from Remote Condenser Coil and Fan Assembly through fuse box (not provided), fused at 15-amps (maximum) down to Cooling Unit location. REMOTE CONDENSER COIL AND FAN ASSEMBLY MUST BE PROPERLY GROUNDED, POWER CIRCUIT MUST BE MADE UP OF COPPER CONDUCTORS, AND ALL WIRING MUST CONFORM TO NATIONAL AND LOCAL ELECTRICAL CODES.

2.Route Remote Condenser Coil and Fan Assembly Power cable electrical wires through electrical handy box on back of Cooling Unit to inside of electrical control box.

3.Connect Remote Condenser Coil and Fan Assembly power cable electrical wires to T1 and T2 terminals on contactor inside Cooling Unit electrical control box.

4.Install electrical control box cover and secure with four screws.

5.Install cover on electrical handy box on back of Cooling Unit.

CONNECTING PLAIN WATER INLET SUPPLY LINE TO COOLING UNIT

(see Figure 2)

NOTE: IMI Cornelius Inc. recommends that a water shutoff valve be installed in plain water inlet supply line connected to Cooling Unit and that water supply be filtered. WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY CONNECTED TO A POTABLE WATER SUPPLY SHALL BE SIZED, INSTALLED AND MAINTAINED ACCORDING TO FEDERAL, STATE, AND LOCAL LAWS.

CAUTION: Plain water inlet supply line to Cooling Unit must be 1/2-inch I.D. minimum. Check water flow rate of water inlet supply line. MINIMUM FLOW RATE MUST BE AT LEAST 300-GALLONS PER HOUR. If flow rate is less than 300-gallons per hour, ‘‘starving’’of

carbonator water pump will occur. Starving will allow water pump to overheat causing safety thermostat on pump outlet to disrupt electrical power to and stop water pump motor. Carbonated water circulating pump overheating could occur if water inlet supply line flow rate drops below

300-gallons per hour. INCOMING PLAIN WATER INLET SUPPLY LINE WATER PRESSURE MUST REMAIN A MINIMUM OF 10-PSI BELOW THE CARBONATOR CO2 OPERATING PRESSURE. (Example: Operating pressure is 90-psi and maximum water pressure can be no more than 80-psi, etc.)

1.Before connecting plain water inlet supply line to Cooling Unit, open water line shutoff valve for a period of time to flush out any metal shavings and other contaminates that may have resulted from plumbing connections.

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Contents AURORAR10,000 Plus Cooling Unit This Document Contains Important InformationTable of Contents Table of Contents cont’d Cooling Unit CO2 Inlet Line CO2 GAS Check Valve WATER-TO-SYRUP ‘RATIO’OF Dispensed Drink TOO LOW or TOODispensed Product Produces Foam AS IT Leaves Dispensing Water Pump Motor Operates but Water Pump does not PumpGeneral Description Cooling Unit DescriptionCooling Unit Data System Theory of Operation Flow Diagram Typical Installation Unpacking and Inspection Identification of LOOSE-SHIPPED PartsSelecting Location Cooling UnitInstalling Remote Condenser Coil and FAN ASS’Y Installing Cooling UnitRemote Condenser Coil and FAN ASS’Y Placing Cooling Unit in LocationConnecting Electrical Power Circuit to Cooling Unit Connecting Plain Water Inlet Supply Line to Cooling Unit Cooling Unit factory warrantyConnecting CO2 Inlet Supply Line to Cooling Unit Placing Cooling Unit in Operating Position Preparing Cooling Unit for OperationService internal components or electrical wiring OperationDispensing Station Adjustments Installing Line Identification LabelAdjusting Water Flow Rate Adjusting WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed ProductCooling Unit Refrigeration Power Switch Cooling Unit Carbonator Motor SwitchCooling Unit Circulating Motor Switch Operating ControlsAdjustments Cleaning and SanitizingDaily PRE-OPERATION Check Replenishing CO2 SupplyCooling Unit Maintenance Cooling Unit Carbonator MaintenanceSanitizing Syrup Systems Cooling Unit AIR Intake and Exhaust FiltersRemote Condenser Coil and FAN ASS’Y Maintenance Cleaning CO2 GAS Check ValvesPeriodic Cleaning Cleaning Cooling Unit AIR Intake and Exhaust FiltersPreparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionRemote Condenser Coil and FAN Assembly Maintenance Changing ICE Water BathSee Figures 2 Parts Identification Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Daily Cleaning of Unit Water Flow RateWATER-TO-SYRUP ‘‘RATIO’’OF Dispensed Product Sanitizing POST-MIX Syrup Systems Wash Syrup SystemsFlush Syrup Systems Sanitize Syrup SystemsWater Flush Syrup Systems Purge Water OUT of Syrup Systems Restore Operation Replenishing Syrup Supply CO2 GAS Check ValveCleaning CO2 System GAS Check Valves Syrup Flavor ChangeCooling Unit CO2 Inlet Line CO2 GAS Check Valve 300614000 Wiring Diagram Adjustment WATER-TO-SYRUP ‘RATIO’Dispensed Drink TOO LOW or TOO HighDispensed Product Carbonation TOO LOWComes OUT Dispensing Valve Clear But Foams in CUP Only Carbonated Water aOnly Carbonated Water Only Syrup DispensedCarbonator Motor Warm Product BeingOperate Refrigeration Power Temperature SensingWater Pump Motor Operates but WaterCompressor Operates Continuously but doesNot Form Sufficient ICE Bank Wiring Diagram Not Form Sufficient ICECondenser FAN Motor Not OperatingWarranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
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000 PLUS, 10 specifications

Cornelius 10,000 PLUS is a pioneering innovation in the beverage dispensing industry, designed to cater to the evolving needs of commercial establishments. This advanced system combines state-of-the-art technology with user-friendly features, making it a standout choice for restaurants, cafes, and bars aiming to enhance their beverage service.

One of the main features of the Cornelius 10,000 PLUS is its impressive capacity. With the ability to dispense a wide variety of beverages, including soft drinks, cocktails, and craft beers, the system supports a large volume of service, perfect for high-demand environments. The modular design allows for easy expansion, enabling businesses to add additional flavors or beverages as needed without major overhauls.

The technology behind the Cornelius 10,000 PLUS is equally impressive. It utilizes advanced cooling technology to ensure that beverages are served at the optimal temperature, enhancing the customer experience. The integrated touchless dispensing mechanism minimizes waste and ensures a hygienic experience, addressing growing concerns about cleanliness in food service environments. This technology also improves speed, allowing staff to serve customers more efficiently.

Another key characteristic of the Cornelius 10,000 PLUS is its digital integration capabilities. The system can be connected to a central management platform that tracks sales, inventory levels, and maintenance needs in real-time. This allows operators to optimize their beverage offerings based on customer preferences and reduces downtime through proactive maintenance alerts.

In addition to its performance features, the Cornelius 10,000 PLUS is designed with sustainability in mind. The system employs energy-efficient practices, reducing its environmental footprint while lowering operational costs. The materials used in construction are durable yet eco-friendly, ensuring longevity and less waste.

Overall, the Cornelius 10,000 PLUS stands out as an essential tool for any business looking to elevate its beverage service. With its combination of high capacity, cutting-edge technology, and sustainability features, it not only meets the demands of today’s fast-paced service environments but also positions establishments for future growth and success.
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