Cornelius 000 PLUS Unpacking and Inspection, Identification of LOOSE-SHIPPED Parts, Cooling Unit

Page 9

INSTALLATION

This section covers unpacking and inspection, selecting location, installing the Cooling Unit and the Remote Condenser Coil and Fan Assembly preparing for operation, and operation.

UNPACKING AND INSPECTION

NOTE: The Cooling Unit and the Remote Condenser Coil and Fan Assembly were thoroughly inspected before leaving the factory and the carrier has accepted and signed for them. Any damage or irregularities should be noted at time of delivery (or not later than 15 days from date of delivery) and immediately reported to the delivering carrier. Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc.

1.After Cooling Unit has been unpacked, remove shipping tape and other packing material.

2.Unpack LOOSE-SHIPPED PARTS. Make sure all items are present and in good condition.

Table 2. Loose-Shipped Parts

Item

 

 

 

No.

Part No.

Name

Qty.

 

 

 

 

1

309852000

Tubing Clamp

24

 

 

 

 

2

770407

Barbed Connector, 1/4 by 3/8

12

 

 

 

 

3

770424

Barbed Connector, 1/2 by 1/2

2

 

 

 

 

4

311962000

Label, Line Identification

1

 

 

 

 

NOTE: The following Remote Condenser Coil and Fan Assembly and Refrigeration Line Kits are rec- ommended for use with Cooling Unit (P/N 416654000). Refrigeration Lines Kit (as ordered) is used to connect Condenser Coil and Fan Assembly to the Cooling Unit.

5

309602000

Remote Condenser Coil and Fan Ass’y

1

 

 

 

 

6

300598025

Refrigeration Line Kit, 25-ft. long, 90

1

 

 

 

 

 

300598050

Refrigeration Line Kit, 50-ft. long, 90

1

 

 

 

 

IDENTIFICATION OF LOOSE-SHIPPED PARTS

1.BARBED CONNECTORS (item 2) used to connect Cooling Unit outlet lines to insulated python lines. Connections are secured with TUBING CLAMPS (item 1).

2.BARBED CONNECTORS (item 3) are used to connect Cooling Unit outlet carbonated water lines to insulated python lines.

3.LABEL, LINE IDENTIFICATION (item 4) to be installed on Cooling Unit and syrup flavors to be recorded in proper spaces on label.

4.REFRIGERATION LINE KIT (items 6) is used to connect REMOTE CONDENSER COIL AND FAN ASS’Y (item 5) to Cooling Unit.

SELECTING LOCATION

COOLING UNIT

Select location for Cooling Unit installation that will (1) Allow the shortest possible insulated python route from the Cooling Unit to the Dispensing Station location; (2) Allow the shortest possible refrigeration lines (not to exceed 50-ft in length) route from Remote Condenser Coil and Fan Assembly to the Cooling Unit; (3) REFER TO THE COOLING UNIT NAMEPLATE FOR THE REQUIRED POWER CIRCUIT OPERATING VOLTAGE, HZ, AND THE MINIMUM CIRCUIT AMPACITY OF THE COOLING UNIT. The power circuit for the Cooling Unit must be wired through a 40-amp minimum rated disconnect switch (not provided) and the power circuit must be

5

300614000

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Contents
This Document Contains Important Information AURORAR10,000 Plus Cooling UnitTable of Contents Table of Contents cont’d WATER-TO-SYRUP ‘RATIO’OF Dispensed Drink TOO LOW or TOO Cooling Unit CO2 Inlet Line CO2 GAS Check ValveDispensed Product Produces Foam AS IT Leaves Dispensing Water Pump Motor Operates but Water Pump does not Pump Cooling Unit Description General DescriptionCooling Unit Data System Theory of Operation Flow Diagram Typical Installation Identification of LOOSE-SHIPPED Parts Unpacking and InspectionSelecting Location Cooling UnitInstalling Cooling Unit Installing Remote Condenser Coil and FAN ASS’YRemote Condenser Coil and FAN ASS’Y Placing Cooling Unit in LocationConnecting Electrical Power Circuit to Cooling Unit Cooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling UnitConnecting CO2 Inlet Supply Line to Cooling Unit Preparing Cooling Unit for Operation Placing Cooling Unit in Operating PositionOperation Service internal components or electrical wiringInstalling Line Identification Label Dispensing Station AdjustmentsAdjusting Water Flow Rate Adjusting WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed ProductCooling Unit Carbonator Motor Switch Cooling Unit Refrigeration Power SwitchCooling Unit Circulating Motor Switch Operating ControlsCleaning and Sanitizing AdjustmentsDaily PRE-OPERATION Check Replenishing CO2 SupplyCooling Unit Carbonator Maintenance Cooling Unit MaintenanceSanitizing Syrup Systems Cooling Unit AIR Intake and Exhaust FiltersCleaning CO2 GAS Check Valves Remote Condenser Coil and FAN ASS’Y MaintenanceCleaning Cooling Unit AIR Intake and Exhaust Filters Periodic CleaningPreparing Cooling Unit for SHIPPING, STORING, or Relocating Periodic InspectionChanging ICE Water Bath Remote Condenser Coil and FAN Assembly MaintenanceSee Figures 2 Parts Identification Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Daily Cleaning of Unit Water Flow RateWATER-TO-SYRUP ‘‘RATIO’’OF Dispensed Product Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsFlush Syrup Systems Sanitize Syrup SystemsWater Flush Syrup Systems Purge Water OUT of Syrup Systems Restore Operation CO2 GAS Check Valve Replenishing Syrup SupplyCleaning CO2 System GAS Check Valves Syrup Flavor ChangeCooling Unit CO2 Inlet Line CO2 GAS Check Valve 300614000 Wiring Diagram WATER-TO-SYRUP ‘RATIO’ AdjustmentDispensed Drink TOO LOW or TOO HighCarbonation TOO LOW Dispensed ProductComes OUT Dispensing Valve Clear But Foams in CUP Only Carbonated Water aOnly Syrup Dispensed Only Carbonated WaterCarbonator Motor Warm Product BeingTemperature Sensing Operate Refrigeration PowerWater Pump Motor Operates but WaterCompressor Operates Continuously but doesNot Form Sufficient ICE Bank Not Form Sufficient ICE Wiring DiagramCondenser FAN Motor Not OperatingWarranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
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