Cornelius 000 PLUS, 10 installation manual System Theory of Operation

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SYSTEM THEORY OF OPERATION

(see Figure 2)

A CO2 cylinder delivers carbon dioxide gas (CO2) to primary CO2 regulator assembly which deliver regulated CO2 gas to adjustable secondary CO2 regulators. Secondary CO2 regulators delivers regulated CO2 gas to the carbonated water tank inside the Cooling Unit and also to the soft drink tanks. Plain water enters the Cooling Unit and is pumped through and is pre-cooled by the refrigerated Hydro Boostâ coil. Cooled water continues through the plain water cooling coils and into the carbonated water tank. Cold plain water entering the carbonated water tank is carbonated by regulated CO2 gas pressure also entering the tank. Carbonated water leaves the carbonated water tank and enters the inlet side of the carbonated water circulating pump. Carbonated water passes through the carbonated water circulating pump, through the carbonated water cooling coil, and exits the Cooling Unit through an insulated python to a turnaround inside the dispensing station. Carbonated water returns to the Cooling Unit by passing through the insulated python, through the Cooling Unit carbonated water cooling coils, through the carbonated water tank which makes up the carbonated water circulating system. As carbonated water is being dispensed from the dispensing station, carbonated water circulating system is continuously being replenished from the carbonated water tank.

Plain water enters through the Cooling Unit two plain water inlet lines, through the plain water cooling coils, and exists the Cooling Unit out through insulated python to the dispensing station. Regulated CO2 gas pressure exerted upon the soft drinks contents forces syrup from tanks, through Cooling Unit syrup inlet lines, through syrup cooling coils, and exists the Cooling Unit out through an insulated python to the dispensing station.

The Cooling Unit refrigeration system is cooled by a Remote Condenser Coil and Fan Assembly (P/N 309602000) that is authorized by IMI Cornelius Inc. Use of any other Remote Condenser Coil and Fan Assembly must be authorized by IMI Cornelius Inc. Use of an unauthorized Remote Condenser Coil and Fan Assembly will automatically void the Cooling Unit factory warranty.

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Contents This Document Contains Important Information AURORAR10,000 Plus Cooling UnitTable of Contents Table of Contents cont’d Water Pump Motor Operates but Water Pump does not Pump Cooling Unit CO2 Inlet Line CO2 GAS Check ValveWATER-TO-SYRUP ‘RATIO’OF Dispensed Drink TOO LOW or TOO Dispensed Product Produces Foam AS IT Leaves DispensingCooling Unit Description General DescriptionCooling Unit Data System Theory of Operation Flow Diagram Typical Installation Cooling Unit Unpacking and InspectionIdentification of LOOSE-SHIPPED Parts Selecting LocationPlacing Cooling Unit in Location Installing Remote Condenser Coil and FAN ASS’YInstalling Cooling Unit Remote Condenser Coil and FAN ASS’YConnecting Electrical Power Circuit to Cooling Unit Cooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling UnitConnecting CO2 Inlet Supply Line to Cooling Unit Preparing Cooling Unit for Operation Placing Cooling Unit in Operating PositionOperation Service internal components or electrical wiringAdjusting WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Dispensing Station AdjustmentsInstalling Line Identification Label Adjusting Water Flow RateOperating Controls Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Cooling Unit Circulating Motor SwitchReplenishing CO2 Supply AdjustmentsCleaning and Sanitizing Daily PRE-OPERATION CheckCooling Unit AIR Intake and Exhaust Filters Cooling Unit MaintenanceCooling Unit Carbonator Maintenance Sanitizing Syrup SystemsCleaning CO2 GAS Check Valves Remote Condenser Coil and FAN ASS’Y MaintenancePeriodic Inspection Periodic CleaningCleaning Cooling Unit AIR Intake and Exhaust Filters Preparing Cooling Unit for SHIPPING, STORING, or RelocatingChanging ICE Water Bath Remote Condenser Coil and FAN Assembly MaintenanceSee Figures 2 Parts Identification Primary CO2 Regulator LubricationSecondary CO2 Regulators Water Flow Rate Daily Cleaning of UnitWATER-TO-SYRUP ‘‘RATIO’’OF Dispensed Product Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsSanitize Syrup Systems Flush Syrup SystemsWater Flush Syrup Systems Purge Water OUT of Syrup Systems Restore Operation CO2 GAS Check Valve Replenishing Syrup SupplySyrup Flavor Change Cleaning CO2 System GAS Check ValvesCooling Unit CO2 Inlet Line CO2 GAS Check Valve 300614000 Wiring Diagram LOW or TOO High AdjustmentWATER-TO-SYRUP ‘RATIO’ Dispensed Drink TOOOnly Carbonated Water a Dispensed ProductCarbonation TOO LOW Comes OUT Dispensing Valve Clear But Foams in CUPWarm Product Being Only Carbonated WaterOnly Syrup Dispensed Carbonator MotorOperates but Water Operate Refrigeration PowerTemperature Sensing Water Pump MotorContinuously but does Compressor OperatesNot Form Sufficient ICE Bank Not Operating Wiring DiagramNot Form Sufficient ICE Condenser FAN MotorWarranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
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000 PLUS, 10 specifications

Cornelius 10,000 PLUS is a pioneering innovation in the beverage dispensing industry, designed to cater to the evolving needs of commercial establishments. This advanced system combines state-of-the-art technology with user-friendly features, making it a standout choice for restaurants, cafes, and bars aiming to enhance their beverage service.

One of the main features of the Cornelius 10,000 PLUS is its impressive capacity. With the ability to dispense a wide variety of beverages, including soft drinks, cocktails, and craft beers, the system supports a large volume of service, perfect for high-demand environments. The modular design allows for easy expansion, enabling businesses to add additional flavors or beverages as needed without major overhauls.

The technology behind the Cornelius 10,000 PLUS is equally impressive. It utilizes advanced cooling technology to ensure that beverages are served at the optimal temperature, enhancing the customer experience. The integrated touchless dispensing mechanism minimizes waste and ensures a hygienic experience, addressing growing concerns about cleanliness in food service environments. This technology also improves speed, allowing staff to serve customers more efficiently.

Another key characteristic of the Cornelius 10,000 PLUS is its digital integration capabilities. The system can be connected to a central management platform that tracks sales, inventory levels, and maintenance needs in real-time. This allows operators to optimize their beverage offerings based on customer preferences and reduces downtime through proactive maintenance alerts.

In addition to its performance features, the Cornelius 10,000 PLUS is designed with sustainability in mind. The system employs energy-efficient practices, reducing its environmental footprint while lowering operational costs. The materials used in construction are durable yet eco-friendly, ensuring longevity and less waste.

Overall, the Cornelius 10,000 PLUS stands out as an essential tool for any business looking to elevate its beverage service. With its combination of high capacity, cutting-edge technology, and sustainability features, it not only meets the demands of today’s fast-paced service environments but also positions establishments for future growth and success.
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