Cornelius 000 PLUS, 10 installation manual Table of Contents cont’d

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TABLE OF CONTENTS (cont’d)

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ADJUSTING CO2 REGULATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ADJUSTING DISPENSING VALVES WATER FLOW RATE . . . . . . . . . . . . . 14

ADJUSTING WATER-TO-SYRUP ‘RATIO’OF DISPENSED PRODUCT . 14 ADJUSTING SIZE OF DRINK DISPENSED . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 REPLENISHING CO2 SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 REPLENISHING SYRUP SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CLEANING AND SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 DAILY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 SANITIZING SYRUP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COOLING UNIT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COOLING UNIT AIR INTAKE AND EXHAUST FILTERS . . . . . . . . . . . . . . . . 15 CHECKING ICE WATER BATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COOLING UNIT CARBONATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 15

DOUBLE LIQUID CHECK VALVE ASSEMBLIES YEARLY MAINTENANCE

(OR AFTER WATER SYSTEM DISRUPTIONS). . . . . . . . . . . . . . . . . . . . . . . . 15

COOLING UNIT CARBONATED WATER CIRCULATING PUMP MOTOR LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

REMOTE CONDENSER COIL AND FAN ASS’Y MAINTENANCE . . . . . . . . . . . . 16 CLEANING CO2 GAS CHECK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SERVICE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

COOLING UNIT MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PERIODIC CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CLEANING COOLING UNIT AIR INTAKE AND EXHAUST FILTERS. . . . . . 17 PREPARING COOLING UNIT FOR SHIPPING, STORING, OR RELOCATING 17 PERIODIC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

REMOTE CONDENSER COIL AND FAN ASSEMBLY MAINTENANCE . . . . . . . 18 CHECKING ICE WATER BATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 CHANGING ICE WATER BATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

DOUBLE LIQUID CHECK VALVE ASSEMBLIES YEARLY MAINTENANCE

(OR AFTER WATER SYSTEM DISRUPTIONS) . . . . . . . . . . . . . . . . . . . . . . . 19 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 PRIMARY CO2 REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SECONDARY CO2 REGULATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 WATER FLOW RATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WATER-TO-SYRUP ‘RATIO’OF DISPENSED PRODUCT . . . . . . . . . . . . . 22 CLEANING AND SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DAILY CLEANING OF UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 SANITIZING POST-MIX SYRUP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 23 REPLENISHING CO2 SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 REPLENISHING SYRUP SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SYRUP FLAVOR CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 CLEANING CO2 SYSTEM GAS CHECK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECONDARY CO2 REGULATORS AND CO2 MANIFOLD CO2 GAS

CHECK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

300614000

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Image 3 Contents
This Document Contains Important Information AURORAR10,000 Plus Cooling UnitTable of Contents Table of Contents cont’d Water Pump Motor Operates but Water Pump does not Pump Cooling Unit CO2 Inlet Line CO2 GAS Check ValveWATER-TO-SYRUP ‘RATIO’OF Dispensed Drink TOO LOW or TOO Dispensed Product Produces Foam AS IT Leaves DispensingCooling Unit Description General DescriptionCooling Unit Data System Theory of Operation Flow Diagram Typical Installation Cooling Unit Unpacking and InspectionIdentification of LOOSE-SHIPPED Parts Selecting LocationPlacing Cooling Unit in Location Installing Remote Condenser Coil and FAN ASS’YInstalling Cooling Unit Remote Condenser Coil and FAN ASS’YConnecting Electrical Power Circuit to Cooling Unit Cooling Unit factory warranty Connecting Plain Water Inlet Supply Line to Cooling UnitConnecting CO2 Inlet Supply Line to Cooling Unit Preparing Cooling Unit for Operation Placing Cooling Unit in Operating PositionOperation Service internal components or electrical wiringAdjusting WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Dispensing Station AdjustmentsInstalling Line Identification Label Adjusting Water Flow RateOperating Controls Cooling Unit Refrigeration Power SwitchCooling Unit Carbonator Motor Switch Cooling Unit Circulating Motor SwitchReplenishing CO2 Supply AdjustmentsCleaning and Sanitizing Daily PRE-OPERATION CheckCooling Unit AIR Intake and Exhaust Filters Cooling Unit MaintenanceCooling Unit Carbonator Maintenance Sanitizing Syrup SystemsCleaning CO2 GAS Check Valves Remote Condenser Coil and FAN ASS’Y MaintenancePeriodic Inspection Periodic CleaningCleaning Cooling Unit AIR Intake and Exhaust Filters Preparing Cooling Unit for SHIPPING, STORING, or RelocatingChanging ICE Water Bath Remote Condenser Coil and FAN Assembly MaintenanceSee Figures 2 Parts Identification Lubrication Primary CO2 RegulatorSecondary CO2 Regulators Daily Cleaning of Unit Water Flow RateWATER-TO-SYRUP ‘‘RATIO’’OF Dispensed Product Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsFlush Syrup Systems Sanitize Syrup SystemsWater Flush Syrup Systems Purge Water OUT of Syrup Systems Restore Operation CO2 GAS Check Valve Replenishing Syrup SupplyCleaning CO2 System GAS Check Valves Syrup Flavor ChangeCooling Unit CO2 Inlet Line CO2 GAS Check Valve 300614000 Wiring Diagram LOW or TOO High AdjustmentWATER-TO-SYRUP ‘RATIO’ Dispensed Drink TOOOnly Carbonated Water a Dispensed ProductCarbonation TOO LOW Comes OUT Dispensing Valve Clear But Foams in CUPWarm Product Being Only Carbonated WaterOnly Syrup Dispensed Carbonator MotorOperates but Water Operate Refrigeration PowerTemperature Sensing Water Pump MotorCompressor Operates Continuously but doesNot Form Sufficient ICE Bank Not Operating Wiring DiagramNot Form Sufficient ICE Condenser FAN MotorWarranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
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