Maytag CPL1110ADH/L/T, CPL1100ADH/L/Q/T/W, AGR5712ADB/Q/S/W, AGR4400ADW manual Orifice Conversion

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Conversion Instructions (Model CPR1100AD*)

Orifice Conversion

From Natural Gas To LP/Propane Gas:

a. Change the appliance pressure regulator from Natural to LP setting (see figure 1).

b.Adjust oven thermostat (see figure 2).

1.Remove the main top and the manifold panel.

2.With a flat blade screwdriver turn pilot flame screw and bypass screw counter- clockwise to loosen. Use pliers to remove screws.

NOTE: Save all parts removed in conversion.

3.Replace the bypass screw with the #51 bypass screw. Use a flat blade screwdriver and turn clockwise until seated.

4.Replace the pilot screw with the #15 screw. Use a flat blade screwdriver and turn clockwise until seated.

5.Replace the manifold panel.

c.Adjust top burners (see figure 3).

1.Remove all (4) surface burners.

2.Remove all (4) orifice hoods from the valve by using a 1/2￿ wrench or socket and turning the hood counter- clockwise.

NOTE: Save all parts removed in conversion.

3.Replace with the brass colored hoods stamped

.85 mm by using a 1/2￿ wrench or socket and turning the hood clockwise approximately (6) complete turns.

4.Replace surface burners.

5.Open the air shutters on the burners so that the square hole is completely uncovered (see figure 6).

d.Adjust oven burner (see figure 4).

1.Remove oven racks and oven bottom.

2.Remove the oven burner by removing the screw from the pilot bracket and the oven burner bracket (see figure 4). Use caution in removing pilot bracket.

3.Remove orifice hood with 1/2￿ wrench or socket by turning counter-clockwise.

4.Replace with orifice hood with a black stripe stamped 1.3 mm using a 1/2￿ wrench or socket and turning the hood clockwise approximately (6) complete turns.

5.Replace oven burner and pilot bracket.

e.Pilot and burner adjustments - see section on “Range Adjustments”.

f.Replace oven bottom, oven racks, and main top.

From LP/Propane Gas To Natural Gas:

a. Change the appliance pressure from LP to Natural setting (see figure 1).

b. Adjust oven thermostat (see figure 2).

1.Remove the main top and the manifold panel.

2.With a flat blade screwdriver turn pilot flame screw and bypass screw counter- clockwise to loosen. Use pliers to remove screws.

NOTE: Save all parts removed in conversion.

3.Replace the bypass screw with the #76 bypass screw. Use a flat blade screwdriver and turn clockwise until seated.

4.Replace the pilot screw with the #31 screw. Use a flat blade screwdriver and turn clockwise until seated.

5.Replace the manifold panel.

c.Adjust top burners (see figure 3).

1.Remove all (4) surface burners.

2.Remove all (4) orifice hoods from the valve by using a 1/2￿ wrench or socket and turning the hood counter- clockwise.

NOTE: Save all parts removed in conversion.

3.Replace with the brass colored hoods stamped

.54 by using a 1/2￿ wrench or socket and turning the hood clockwise approximately (6) complete turns.

4.Replace surface burners.

5.Close the air shutters on the burners so that 1/4￿ of the square hole is covered (see figure 4).

d.Adjust oven burner (see figure 4).

1.Remove oven bottom.

2.Remove the oven burner by removing the screw from the pilot bracket and the oven burner bracket (see figure 4).

3.Remove orifice hood with 1/2￿ wrench or socket by turning counter-clockwise.

4.Replace with orifice hood with a brass hood stamped #46 using a 1/2￿ wrench or socket and turning the hood clockwise approximately (6) complete turns.

5.Replace oven burner and pilot bracket.

e.Pilot and burner adjustments - see section on “Range Adjustments”.

f.Replace oven bottom, oven racks, and main top.

SCREWS

PILOT FLAME SCREW

BYPASS SCREW

ORIFICE - Nat.: Brass Stamped #54

 

 

 

 

LP: Brass Stamped .85mm

 

 

 

OVEN

 

 

 

 

 

 

BURNER

 

 

 

 

 

AIR SHUTTER

 

Gas Type

Screw Type

Head Number

 

 

 

 

 

 

 

ORIFICE

 

Natural

Bypass

76

 

FIGURE 2

 

 

 

 

LP: Black Stripe Stamped 1.3mm

LP

Bypass

51

 

 

FIGURE 3

Nat.: Brass Stamped #46

 

 

 

 

 

Natural

Pilot

31

 

 

 

 

FIGURE 4

 

LP

Pilot

15

 

 

 

 

C–6

16023522

©2004 Maytag Services

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Contents Service Customer Service Support Center Important InformationTable of Contents Safety Practices for Servicer ServicingUsing the Oven Receiving OvenBaking, Broiling, and Roasting Connecting Range to GasProduct Safety Devices Electrical RequirementsGeneral Information Service SpecificationsPlacement of the Oven Parts and AccessoriesArning GroundingRange Description Troubleshooting Procedures Problem Possible Cause Correction Oven light does not operate Component Testing Procedures Spark module Test for voltage at terminals 120 VAC Seconds of powering up the unit Quick Test Mode for Electronic Range Control Sensor resistance Infinite Ohms Bake flashes Typical M1 Control Top Surface Valve and Spark Switch Maintop AssemblyRocker Switch Control Board AssemblyOpen Burner Valve / Regulator AssemblyManual Oven Door Latch Assembly Oven SensorBackguard Oven Door Hinge ReceiverSide Panel Removal Storage Drawer RemovalOven Light Assembly Frameless Door Disassembly Large and Standard WindowsPower Cord Frameless Oven Door Large WindowDoor Disassembly No Window Oven Door No WindowAppendix a Installation Instructions Models CP31200AD*, CG31200AD 200 BTU/HR or Less Inches Installation Drawings Installation Drawings Installation Instructions Model LPR1115AD 200 BTU/HR or Less Inches 16023522 200 BTU/HR or Less Inches Appliance Pressure Regulator Alternate Connectors Flame 16023522 Appendix B Use Instructions Models CP/CG31200AD*, CPL1100AD*, CGL1100AD Use Instructions Models CP/CG31200AD*, CPL1100AD*, CGL1100AD Surface Cooking Oven Cooking Self-Clean Oven Control select models Pilotless Ignition E F To change the clock to Hour format Care & Cleaning Do not USE ANY Cleaning Product Containing Chlorine Bleach Appendix C Conversion Instructions Models CP31200AD*, CG31200AD Conversion Instructions Models CP31200AD*, CG31200AD GAS Conversion Gas Conversion Orifice Conversion Range Adjustments Conversion Instructions Model LPR1115AD 03-04-00 16023522 Orifice Hood Gas Conversion Orifice Conversion Surface Burner Conversion Conventional Air Shutter