Andrew ES45T manual Preventive Maintenance, Overview General Cleaning Electrical Parts

Preventive Maintenance

Overview

General Cleaning

Electrical Parts

This section contains periodic preventative maintenance instructions for the 4.5-Meter Earth Station Antenna. Included in this section are inspection and preventative mainte- nance procedures including cleaning and lubrication, painting and an operational volt- age/current checkout procedure deemed within the capabilities of the average station technician. Refer to applicable vendor manuals for any repair procedures not included in this section yet designated as capable of being performed in the “field” rather than requiring specialized facilities, tools and/or test equipment as well as technically trained personnel.

An operational checkout procedure provides an accurate indication of the overall earth station performance and should be performed at intervals of approximately three months. This procedure is essentially performed during the various modes of normal operation of the earth station. In addition, the operational checkout procedure should be performed after any repairs or adjustments have been made, or whenever the earth sta- tion is suspected of degraded operation. If any discrepancy in performance exists and the condition cannot be readily remedied to return the earth station to a proper operating condition, the appropriate troubleshooting procedures should be referenced to locate the fault. After the trouble is determined and the repairs effected, a final operational check- out procedure should be performed to verify that all discrepancies have been corrected.

The following paragraphs describe the inspection and preventative maintenance proce- dures for the earth station. These instructions include general cleaning and inspection, the preservation of metal parts and the lubrication of moving parts. Periodic replacement of assemblies or components as a preventative measure is not required. Malfunctions of the earth station can be traced to components, assemblies and parts through the use of applicable troubleshooting procedures.

To prevent the excessive accumulation of dust and dirt as well as the removal of such contaminants, thoroughly clean the equipment whenever visually inspecting the earth station components. No special cleaning procedures are required. However, a thorough cleaning in accordance with the following procedures is required to assure continued trouble-free operation.

Minor cleaning, such as the removal of dust and loose foreign particles can be accom- plished by one of the following:

•Vacuuming

•Using a soft brush or lint-free cloth

•Blowing out the dust and dirt with low pressure (5 to 25 psi), dry compressed air

When using air to blow off the contaminants, either avoid or be careful when directing the air stream on delicate parts. To remove imbedded dirt, grease or oil from electrical parts: use a 50% solution of isopropyl (rubbing) alcohol and apply with a soft bristle brush. It may be necessary to brush some parts vigorously with a stiff bristle brush to remove imbedded and hardened dirt particles. If possible, avoid excessive use of clean- ing solvent on electrical insulation. After cleaning, allow the cleaned parts to dry for 10 to 15 minutes before placing the equipment into operation.

Clean mechanical parts by first removing dust, dirt and other loose contaminants with a

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