Troubleshooting Guide | BENDIX BW2849 instruction

Bendix™ VORAD® Collision Warning System

Troubleshooting Guide

Bendix™ VORAD® Collision Warning System

BW2849 (Formerly VOTS0030)

December 2011

EVT-300

Image 1

BENDIX BW2849 manual Troubleshooting Guide

Contents

Troubleshooting Guide General Warnings Fault Isolation ProceduresSuggested Tools Related Publications Introduction Symptom TestsPretests Component and System Codes YES Diagnostic Procedure Service Procedure Fault Code Retrieval and Clearing Fault Hand-Held Codes Fault Code Isolation Procedure Index Driving Techniques Heat and vibration Brake Input Signal System Right Turn Signal System Key on. If the fault is present,On. Apply Service Brake For Minimum Seconds. If Speed Input Signal System Description Type of Code Driving Technique 250 Seconds to set this fault Symptom-Driving Index Fault Isolation Procedures Service Procedure Overview Electrical Pretest Electrical Pretest Step a Step B Key off Disconnect negative battery cableMeasure resistance Step C Central Processing Unit Driver Display Unit Vehicle Harness Power-Up Sequence TestCentral Driver Key on Observe the Driver If lights turn on the go off Power-Up Sequence TestIf lights turn on and stay on Freightliner IDI Measure voltage If voltage is between If any of the above conditions are not met Go to Step D Measure resistance between Key off Measure resistance between Step DIf any of the above conditions are not met Go to Step E If any of the above conditions are not met Go to Step F Step E If any of the above conditions are not met Go to Step G Step F Step G Antenna 4-way connector Step H Measure resistance between Central Processing StepAre not met Go to Step J Step J If error codes Key on Check error codes If no error codesStep K Go to Step L Step L If error codes Go to Step a Find error in testing Compatibility problem Contact your Bendix Representative Key off Reconnect all connectors Key onCheck for Codes. See If no codes Test complete Clearing on If code appears This page left blank intentionally Component Code 11 SID 254, FMI 4 Central Processing Unit CPU Basic Hand Tools Troubleshooting Guide Key off Retrieve codes If code 11 is active Code 11, 12 SID 254, FMI 4, 12, Central Processing Unit CPUIf code 11 is inactive Test complete Component Code 13 SID 9, FMI 2, 4, 5 Driver Display Unit This fault causes a failure of the Bendix Vorad system Available, go to Step B Go to Step Code 13, 34 SID 9, FMI 2, 4, 5, 12 Driver Display UnitIf voltage is 7.0 to 7.5 volts Driver Display Unit 4-way Step C Key off Measure resistance between Central Processing 5,12 Step E Repair OEM wiring harness Unit. Go to Step Appears Procedure Index on TestingClearing on page 1 If code 13 or 34 appears If code other than 13 or Component Code 14 SID 1, 2, FMI 2, 12 Antenna Assembly Code 14, 35 SID 1, 2, FMI 2, 12, 14 Antenna Key off Unplug the Antenna 4-way connector Key onPin 3 and pin If voltage is outside of range Step C Step D Step E Step F Go to Step Clearing on page 1 If code 14 appears See Fault Code Isolation Component Code SID 10, FMI Right Side Sensor If voltage between pins a Key on Measure voltage between Pins a and B Pins a and CCode 15 SID 10, FMI 2 Right Side Sensor Right Side Sensor? If resistance is outside of range Go to Step D If resistance is outside of range Go to Step E Measure resistance between Way pin C13 and 3-way pin B Replace Central processing Unit. Go to Step See Fault Code Isolation Procedure Index on page 1 Component Code SID 11, FMI Left Side Sensor Left Side Sensor? Code 16 SID 11, FMI 2 Left Side Sensor If resistance is out of range Go to Step D If resistance is out of range Go to Step E Measure resistance between Way pin D13 and 3-way pin B If resistance is out of range Index on page 1 Clearing on page 1 If code 16 appears Right Central Processing Unit Turn Signal Component Code SID 7, FMI Right Turn Signal Repair OEM wiring harness as Code 21 SID 7, FMI 2 Right Turn SignalIf equipped with a Right Side Sensor Required. Go to Step Volts of battery voltage Key off Turn on right turn signalIf voltage ﬂashes within If code other than 21 appears Left Component Code SID 8, FMI Left Turn Signal Code 22 SID 8, FMI 2 Left Turn Signal If voltage measures within Key off Turn on left turn signal If code other than 22 appears This fault causes a failure of the Vorad system Component Code SID 3, FMI Brake Input Error Go to Step B If the brake lights are not Code 23 SID 3, FMI 2 Brake Input ErrorWorking correctly Go to Step Proper conﬁguration Connector If there is not a wire in C9 Check pin C9 on 32-way If there is a wire in C9 Key off Depress brake pedal Clearing on page 1 If code 23 appears Check for Codes. See If no codes appear Test complete This page left blank intentionally Component Code SID 6, FMI Speed Input Error Unit 32-way connector Have pins in C10 and C11 Code 24 SID 6, FMI 2 Speed Input ErrorIf vehicle uses J-1939 or 1587 conﬁguration 10K ohms or open circuit Between speed sensor Pins a and BOhms Clearing on page 1 If code 24 appears Terminating Component Code 25 SID 231, FMI 2, 12 Cruise Signal ErrorResistor If resistance is outside of range Go to Step B Way pin D7 and ground See Engine OEM for PIN Location See Engine OEM For PIN Location Key off Measure resistance Key on If error codes Problem exists with Engine ECU. Repair Key off Reconnect engine ECU connector If code other than 25 appears This page left blank intentionally Component Code SID 250, FMI Data Link Error Code 31 SID 250, FMI 2 J-1587 Data Link Error If resistance is outside of range Go to Step C If communication errors Key on If no communication errors If code other than 31 appears This page left blank intentionally Component Code SID 248, FMI Vbus Error If any of the above conditions are not met Go to Step B Code 33 SID 248, FMI 12 Vbus Error If any of the above conditions are not met Go to Step C Driver Display Connector pin D5 Step D Clearing on page 1 If code 33 appears On page 1 Antenna Not Detecting Targets Symptom Isolation Procedures Appropriate isolation Properly Go to Step a Procedure Side Sensor Not Detecting Targets Side Sensor Detection Test Key on Measure voltage Between pins 2Go to Step D If voltage is outside of range 4-way pin Measure resistance between Way pin C16Way pin C16 Ground Replace Side Sensor Display. Go to Step Go to Step E Way pin C14 Ground Key off Measure resistance between Way pin C14Go to Step Go to Step F Way pin C12 Ground Key off Measure resistance between Way pin C12Ground is more than If resistance is outside Step Detection Test Driver Card Not Reading There is no fallback mode for this symptomNew Driver Card Driver Card Detection Test Appendix Bendix Vorad System Wiring Diagram Eatonvorad Wiring Diagram Nvram Fault Code Tree