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Bradford-White Corp
BWCH, BWCV, Copper Brute II Hydronic Boiler
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Page 63
COPPER BRUTE II (500 - 2000)
Figure 36. Electrical Components.
Contents
Main
Installation and Operation Instructions Document 1270
Copper Brute II
Installation and Operation Instructions for
238-50605-00A REV 12/13
TABLE OF CONTENTS
SECTION 6. Operating Instructions
SECTION 7. Maintenance
SECTION 8. Trouble Shooting
SECTION 9. Replacement Parts
SECTION 1. General Information
1.1 Introduction
1.2 Model Identication
1.3 Warranty
1.4 Dimensions
1.5 Locating the Appliance
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1.6 Locating Pump-Mounted Water Heater with Respect to Storage Tank(s)
1.7 Locating Pump-Mounted Boiler with Respect to Return/Supply Header
1.8 Locating Appliance for Correct Horizontal Vent/Ducted Air Distance From Outside Wall
SECTION 2. Venting and Combustion Air
2.1 Combustion Air
2.2 Venting
Figure 3. Combustion Air and Vent Through Side Wall.
2.3 Locating Vent & Combustion Air Terminals
2.4 Common Vent Test Boilers
2.5 Vent Terminals for Outdoor Units
SECTION 3. Gas Supply and Piping
3.1 Gas Supply and Piping
SECTION 4A. Water Connections Copper Brute II Boiler
4A.1 Heating System Piping: Hot Supply Connections Boiler
4A.2 Cold Water Make-Up Boiler
4A.3 Water Flow Requirements Boiler
4A.4 Freeze Protection Boiler
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Figure 5. Hydronic Piping Multiple Boilers, Low Temperature System.
COPPER BRUTE II (500 - 2000)
Figure 6. Hydronic Piping One Boiler, Multi-Temperature System.
Figure 7. Hydronic Piping - Primary-Secondary, Reverse-Return.
COPPER BRUTE II (500 - 2000)
Figure 8. Hydronic Piping - Primary-Secondary, Reverse-Return, Low Temperature.
SECTION 4B. Water Connections Copper Brute II Water Heater
4B.1 Water System Piping Water Heater
4B.2 Hot Water Supply Piping Water Heater
4B.3 Water Flow Requirements Water Heater
4B.4 Combined Water Heating (potable) and Space Heating Water Heater
4B.5 Freeze Protection Water Heater
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SECTION 5. Electrical Connections
5.1 Main Power
5.2 Temperature Control
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5.3 External Staging Control Wiring
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Note: Positions of eld wiring terminals may vary, but
Figure 23. Field Wiring for Modes 1 - 5.
terminal designations are as indicated.
TERMINALSTRIP
MODE1 MODE2 MODE3 MODE4
WARNING
SECTION 6. Operating Instructions
6.1 Sequence of Operation
6.2 Filling the Boiler System
6.3 Programming the Temperature Control
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6.4 Advanced Topics
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6.5 Operating the Burner and Set Up
6.6 Shutting Down the Copper Brute II
6.7 To Restart the Copper Brute II
SECTION 7. Maintenance
7.1 System Maintenance
7.2 Appliance Maintenance and Component Description
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8.4 Short Cycling Water Heater
8.5 High Gas Consumption
SECTION 8. Trouble Shooting
8.1 Resolving Lockouts
8.2 Delayed Ignition Possible Causes
8.3 Short Cycling Boiler
8.6 Troubleshooting the Temperature Control
8.7 Troubleshooting Copper Brute II Controls
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SECTION 9.
9.1 General Information
Replacement Parts
9.2 Parts List
