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Bradford-White Corp BWCH, BWCV, Copper Brute II Hydronic Boiler COPPER BRUTE II (500 - 2000), Figure 6. Hydronic Piping One Boiler, Multi-Temperature System.

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COPPER BRUTE II (500 - 2000)Figure 6. Hydronic Piping — One Boiler, Multi-Temperature System.

PRIMARY/SECONDARYMANDITORY FOR ALL

VARIABLEFLOW SYSTEMS

INSTALLAIR VENTS AT HIGH POINTS IN SYSTEM

PIPING& SIZING OF EXPANSION TANK

PERTANK MANUFACTURER'S INSTRUCTIONS

DIMENSION"C" (COMMON PIPING) TO BE FOUR

PIPEDIAMETERS, MAX. (NO ELBOWS OR VALVES)

BOILERCIRCUIT PIPING MUST BE EQUAL

TOBOILER WATER CONNECTION SIZE

BOILERCIRC. PUMP SIZED FOR FLOW THROUGH BOILER

DOTTEDDEVICES INDICATE ALTERNATELOCATIONS

PUTBOILER CONTROL SENSOR IN THE SYSTEM

PUMPLOCATION FOR PUMP-MOUNTED UNITS

SYSTEMPUMP

MAKE-UP

COLDWATER

PUMPLOCATION FOR

NON-PUMP-MOUNTEDUNITS

SUPPLYWHEN USING THIS PIPING STYLE.

MINIMUMBOILER INLET WATER TEMPERATURE

MUSTBE AT LEAST 120°F.

C

C

C

C180°F

180°F

150°F

130°F

NOTES:

1.BOILER LOOP IN EXAMPLE IS MAINTAINED AT 180°F.

2.ZONE THERMOSTATS CAN BE INTERLOCKED WITH BOILER,

SOTHAT BOILER FIRES UPON CALL FOR HEATFROM ANY

ZONE.

3.ZONE PIPING AND INTERLOCK WIRING TO BE DESIGNED

BYSYSTEM ENGINEER.

LEGEND

CHECKVALV E

THERMOMETER

TEMPERATURE

SENSOR

GLOBEVALV E

EXPANSIONTANK

WITHAIR SCOOP AND

AUTOAIR VENT

3-WAYVA LVE

VALVE

CAUTION:THIS DRAWING SHOWS SUGGESTED

PIPINGCONFIGURATION AND VALVING,CHECK

WITHLOCAL CODES AND ORDINANCES FOR

ADDITIONALREQUIREMENTS.

PRESSUREREDUCING VALV E

W/FAST FILL BYPASS

PURGE

VALVE

PUMP

Contents

Main Installation and Operation Instructions Document 1270 Copper Brute II Installation and Operation Instructions for 238-50605-00A REV 12/13 TABLE OF CONTENTS SECTION 6. Operating Instructions SECTION 7. Maintenance SECTION 8. Trouble Shooting SECTION 9. Replacement Parts SECTION 1. General Information 1.1 Introduction 1.2 Model Identication 1.3 Warranty 1.4 Dimensions 1.5 Locating the Appliance Page 1.6 Locating Pump-Mounted Water Heater with Respect to Storage Tank(s) 1.7 Locating Pump-Mounted Boiler with Respect to Return/Supply Header 1.8 Locating Appliance for Correct Horizontal Vent/Ducted Air Distance From Outside Wall SECTION 2. Venting and Combustion Air 2.1 Combustion Air 2.2 Venting Figure 3. Combustion Air and Vent Through Side Wall. 2.3 Locating Vent & Combustion Air Terminals 2.4 Common Vent Test Boilers 2.5 Vent Terminals for Outdoor Units SECTION 3. Gas Supply and Piping 3.1 Gas Supply and Piping SECTION 4A. Water Connections Copper Brute II Boiler 4A.1 Heating System Piping: Hot Supply Connections Boiler 4A.2 Cold Water Make-Up Boiler 4A.3 Water Flow Requirements Boiler 4A.4 Freeze Protection Boiler Page Figure 5. Hydronic Piping Multiple Boilers, Low Temperature System. COPPER BRUTE II (500 - 2000) Figure 6. Hydronic Piping One Boiler, Multi-Temperature System. Figure 7. Hydronic Piping - Primary-Secondary, Reverse-Return. COPPER BRUTE II (500 - 2000) Figure 8. Hydronic Piping - Primary-Secondary, Reverse-Return, Low Temperature. SECTION 4B. Water Connections Copper Brute II Water Heater 4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water Heater 4B.3 Water Flow Requirements Water Heater 4B.4 Combined Water Heating (potable) and Space Heating Water Heater 4B.5 Freeze Protection Water Heater Page Page SECTION 5. Electrical Connections 5.1 Main Power 5.2 Temperature Control Page 5.3 External Staging Control Wiring Page Page Page Page Page Page Page Note: Positions of eld wiring terminals may vary, but Figure 23. Field Wiring for Modes 1 - 5. terminal designations are as indicated. TERMINALSTRIP MODE1 MODE2 MODE3 MODE4 WARNING SECTION 6. Operating Instructions 6.1 Sequence of Operation 6.2 Filling the Boiler System 6.3 Programming the Temperature Control Page Page Page Page 6.4 Advanced Topics Page Page Page 6.5 Operating the Burner and Set Up 6.6 Shutting Down the Copper Brute II 6.7 To Restart the Copper Brute II SECTION 7. Maintenance 7.1 System Maintenance 7.2 Appliance Maintenance and Component Description Page Page 8.4 Short Cycling Water Heater 8.5 High Gas Consumption SECTION 8. Trouble Shooting 8.1 Resolving Lockouts 8.2 Delayed Ignition Possible Causes 8.3 Short Cycling Boiler 8.6 Troubleshooting the Temperature Control 8.7 Troubleshooting Copper Brute II Controls Page SECTION 9. 9.1 General Information Replacement Parts 9.2 Parts List