6 - DIAGNOSTICS - TROUBLESHOOTING

6.1 - General

The PRO-DIALOG control system has many fault tracing aid functions. The local interface and its various menus give access to all unit operating conditions. The test function makes it possible to run a quick test of all devices on the unit. If an operating fault is detected, an alarm is activated and an alarm code is stored in the Alarm menu.

6.2 - Displaying alarms

The alarm LEDs on the summary interface (see section 4.1) give a quick display of the status of each circuit and the unit as a whole.

-A flashing LED shows that the circuit is operating but there is an alarm.

-A steady LED shows that the circuit has been shut down due to a fault.

The Alarm menu on the main interface displays up to 5 fault codes that are active on the unit.

6.3 - Resetting alarms

This means that an alarm can be reset without stopping the machine. In the event of a power supply interrupt, the unit restarts automatically without the need for an external com- mand. However, any faults active when the supply is inter- rupted are saved and may in certain cases prevent a circuit or a unit from restarting.

A manual reset must be run from the main interface using the following procedure:

RESET OF ACTIVE ALARMS

OPERATION

ITEM NUMBER

ITEM VALUE

PRESS MENU

 

2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED

Hold down the MENU

 

 

 

button until the LED for

 

 

 

alarms lights. The 4-

0

 

 

digit display shows the

 

 

 

number of active

 

 

 

alarms (2 in this

0

2 ALArM

 

example).

 

 

 

Press the Enter button

0

rESEt ALArM

 

until "rESEt ALARrM" is

 

 

 

shown in the 4-digit

 

 

 

display.

 

 

 

 

 

 

 

Press the Enter button

0

Good

 

again to validate the

 

then, 2 AL

 

reset. "Good" is

 

then, no ALArM

 

displayed for 2 seconds

 

 

 

then, "2 ALArM" and

 

 

 

then, "no ALArM".

 

 

 

When the cause of the alarm has been corrected the alarm can be reset, depending on the type, either automatically on return to normal, or manually when action has been taken on the unit. Alarms can be reset even if the unit is running.

6.4 - Alarm codes

The following list gives a complete description of each alarm code and its possible cause.

ALARM CODE DESCRIPTIONS

ALARM

ALARM NAME

ALARM DESCRIPTION

ACTION TAKEN BY

RESET TYPE

PROBABLE CAUSE

CODE

 

 

THE CONTROL

 

 

1

Compressor A1 failure

Motor safety input has opened due to

Compressor is shut

Manual

Compressor overheat

 

 

compressor overtemperature protection.

down

 

 

2

Compressor A2 failure

As above

As above

As above

As above

3

Compressor A3 failure

As above

As above

As above

As above

5

Compressor B1 failure

As above

As above

As above

As above

6

Compressor B2 failure

As above

As above

As above

As above

7

Compressor B3 failure

As above

As above

As above

As above

9

Heat exchanger leaving fluid

Thermistor outside range

Unit shut down

Automatic, if temp. measured by sensor

Faulty thermistor, wiring error or

 

thermistor failure

 

 

returns to permitted range of values

disconnection

10

Heat exchanger entering fluid

As above

As above

As above

As above

 

thermistor failure

 

 

 

 

11

CHWS fluid thermistor failure

As above

As above

As above

As above

 

(master/slave)

 

 

 

 

12

Defrost sensor fault, circuit A

As above

Circuit shut down, if unit

As above

As above

 

 

 

is in heating mode

 

 

13

Defrost sensor fault, circuit B

As above

As above

As above

As above

14

OAT sensor failure

As above

As above

As above

As above

15

Discharge pressure transducer

Voltage delivered by the sensor is incorrect

Circuit A shut down

Automatic if the voltage delivered by the

Defective transducer, wiring fault

 

failure, Circuit A

 

 

sensor returns to normal

 

16

Discharge pressure transducer

Value read by the sensor is outside range

Circuit B shut down

As above

As above

 

failure, Circuit B

 

 

 

 

17

Suction pressure transducer

Voltage delivered by the sensor is incorrect

Circuit A shut down

As above

As above

 

failure, Circuit A

 

 

 

 

18

Suction pressure transducer

Value read by the sensor is outside range

Circuit B shut down

As above

As above

 

failure, Circuit B

 

 

 

 

21

CCN/clock board failure

The clock board is no longer detected

Unit shut down

Automatic if board is detected again

Defective CCN/clock board

22

Loss of communication with

Communication has been lost with the slave

Circuit B shut down

Automatic if communication is re-

Bus wiring fault, wrong software in slave

 

slave board

board (circuit B control)

 

established

board or defective slave board

23

Loss of communication with

Communication has been lost with the

Compressors A3 + B3

As above

As above

 

compressor slave board

compressor A3 + B3 control board

shut down

 

 

24

Loss of communication with PD-

Communication has been lost with the

Electric heating stages

As above

As above

 

4 x DO slave board

electric heating stage control board

shut down

 

 

 

 

 

 

 

 

35

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Image 35
Carrier 30RY/RYH, 30RA/RH manual Displaying alarms, Resetting alarms, Alarm codes, Then, 2 ALArM Then, no ALArM

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