Instruction Manual

IB-106-3081 Rev. 1.5 September 2002

Model 3081FG

3-3 REESTABLISHING PROPER CALIBRATION CHECK GAS FLOW RATE

The calibration check gas flow must be enough to ensure no combustion flue gases mix with the calibration check gases and only clean, good calibration check gas surrounds the cell without expending excess gas (Figure 3-3). Monitor the O2 concentration using an IRC or HART Com- municator. Set the calibration check gas flow rate as follows:

NOTE

Only set the calibration check gas flow rate at startup. It is not necessary to perform this procedure for each cali- bration check.

a.Adjust the calibration check gas flow to 5 scfh (2.5 L/min.) to ensure the cell is sur- rounded by calibration check gas. Due to the cooling effect of the gas, the cell tem- perature will decrease slightly, causing the O2 concentration to drop. Once the elec- tronics compensates for this effect, the O2 concentration will stabilize.

b.Next, slowly reduce the calibration check gas flow until the O2 concentration changes, which indicates that the calibration check and flue gases are mixing. Increase the flow rate until this effect is eliminated.

FLUE GAS

STACK OR DUCT

 

 

METAL WALL

 

 

PROTECTIVE

 

 

TUBE

 

 

CELL

 

CALIBRATION

REFRACTORY

 

GAS

 

 

 

 

CALIBRATION

 

 

CHECK GAS LINE

 

 

REFERENCE

 

 

AIR LINE

26020062

Figure 3-3. Proper Calibration Check Gas Flow Rate

3-2 Startup and Operation

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson 3081FG Reestablishing Proper Calibration Check GAS Flow Rate, Proper Calibration Check Gas Flow Rate