For Business-Critical Continuity
Liebert Series 610 UPS
AC Power
CONTACTING LIEBERT FOR SUPPORT
BATTERY CABINET PRECAUTIONS
TABLE OF CONTENTS
5.0 SPECIFICATIONS
4.0 MAINTENANCE
FIGURES
TABLES
SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
Figure 1 Multi-Module UPS, 100-500kVA
1.1 System Description
1.0 INTRODUCTION
Figure 2 Multi-Module UPS, 500-750kVA
Types of System Control Cabinets SCCs
1.2 Reliability
Designed for Success
Figure 3 System Control Cabinets
1.4.2 Input Power Failure
1.3 Safety Precautions
1.4 Modes of Operation
Other Factors to Consider
1.4.8 Off-Battery
1.4.7 Maintenance Bypass
1.4.3 Recharge
1.4.4 Overload
Introduction
1.6 Options
1. Battery
2. Battery Racks or Cabinets
2.1.1 System Control Cabinet
2.1 General Component Descriptions
2.0 THEORY OF OPERATION
2.1.2 UPS Module
2.1.3 Battery Plant
Figure 6 UPS module block diagram
Software
2.2 Detailed Component Descriptions
2.2.1 Controls Hardware
2.2.2 Rectifier/Charger
Input Power Factor
Operation
Input Circuit Breaker
Battery Disconnect
2.2.3 Battery Charging Circuit
Battery Charge Current Limiting
Battery Equalize Charge Circuit
Unbalanced Load Characteristics
Non-Linear Load Characteristics
2.2.4 Inverter
Operation
2.2.5 Static Bypass
Figure 7 System Control Cabinet block diagram
Fuse Protection
Shorted SCR Monitoring
Load Transfers
Static Switch Isolation
Pulsed Parallel Operation
1. Automatic Transfers to Bypass
Transfer and Retransfer Conditions
2. Manual Transfers
3. Transfer Inhibited
6. Retransfer Inhibited
2.2.6 Redundant Mode
3.0 OPERATION
Features
3.1 Display Screen and Operator Controls
Typical operator controls
Figure 8 Typical operator controls
Operation
500kVA
Operation
Figure 9 Operator controls, typical SCCT System Control Cabinet
Typical SCCT System Control Cabinet operator controls
Operation
Figure 10 Liebert Series 610 UPS and SCC operator control panels
Liebert Series 610 UPS and SCC operator control panels
Operation
Figure 11 Switches behind SCC control panel door
Liebert Series 610 UPS and SCC operator control panels
Figure 12 Menu tree
3.2 Menu Tree Navigation
Figure 13 SCC and module master menu screens
3.2.1 Master Menu Screen
From any primary screen accessed directly from the Master Menu, pushing the Select pad once will return you to the Master Menu. From any secondary screen, pushing the Select pad twice will return you to the Master Menu
Input Metering Displays
3.2.2 SCC Monitor/Mimic Display Screen
Output Metering Displays
Figure 14 SCC Monitor/Mimic display screen
Item 7 - Alarm Messages
Status/Alarm Message Areas
Item 5 - Module Status Messages
Item 6 - System Status Messages
3.2.3 Module Monitor/Mimic Display Screen
BATTERY VOLTS AMPS 15 CHARG
Input Metering Displays
Output Metering Displays
Item 5 - Alarm Messages
Alarm Messages
Operation
Figure 16 Monitor/Mimic display example Normal power flow
SCC Display
Module Display
Operation
Figure 17 Monitor/Mimic display example Utility fail
325A 325A 325A
Operation
270 kVA / 217 kW
MOD 1 ON LINE MVODLTS2 OFF540 LINE SUM ALM MODAMPS3 75ON15 CHARGLINE
Operation
A B C 953A3780A 953A3780A 953A378A0A
50.0Hz 5060..00Hz
MODAMPS3 75OFFCHARGLINE SUM ALM
Operation
Figure 21 Walk-in display screen during start-up
3.2.4 Walk-In Display Screen
Present Status
3.2.5 Status Reports Screens
Each of the four Status Reports can be displayed on a remote terminal
Refer to 3.2.15 - Communication Interfaces
Figure 23 Present status report screens, SCC above and module
Event History
Figure 24 Event history report screen
Operation
Figure 25 History status report screens
History Status
Alarm in Module
Table 5 Alarm conditions that freeze history data gathering
Alarm in SCC
System Status
Figure 26 Battery cycle monitor screen
Battery Cycle Monitoring Summary
Figure 27 Battery cycle monitoring summary screen
Event
Date
Figure 29 SCC system configuration screen
3.2.6 System Configuration Screens
Figure 30 Date screen
Date
Figure 31 Time screen
Time
Auto Dial
Figure 32 Auto dial setting screen
Maximum Auto-Retransfer Attempts
Modem Baud Rate
Figure 33 Modem baud rate
Figure 34 Maximum auto-retransfer attempts screen
Language Selection
System Current Rating
System Options
Figure 35 SCC system options screen
Continuous Duty Static Switch Optional
Figure 37 Battery test screen-MMU only
Figure 38 Battery test results screen
SCC and module remote monitor indications
Figure 39 Monitor/Mimic display example Continuous Duty Static Switch
Remote Monitor
Figure 40 Module alarm limit settings screen
3.2.7 Alarm Limit Settings Screen
Temperature Limit Setting Optional
Battery Float Voltage
Figure 41 Load transfer procedures screen
3.2.8 Load Transfer Procedures Screen
Figure 42 SCC start- up procedures screen
3.2.9 Start-Up Procedures Screen
Figure 43 Module start- up procedures screens
3.2.10 Shutdown Procedures Screen
Figure 45 Module shutdown procedures screen
Figure 44 SCC shutdown procedures screen
Figure 46 Battery time screen 15 minute discharge
3.2.11 Battery Time Screen Module Only
Figure 48 Accuracy range of values for calculated battery times
Figure 47 Battery time screen 45-minute discharge
Remaining
Time
Loose electrical connections Ambient temperature extremes
Battery age Excessive battery discharge/recharge cycles
Dirty battery jar covers
Bad or weak cells Low acid levels in flooded cells
Figure 49 Meter calibration screen
3.2.12 Meter Calibration Screen
Figure 50 Battery equalize screen
3.2.13 Battery Equalize Screen
System Status Messages
3.2.14 Alarm and Status Messages Module Status Messages
Figure 51 SCC status and alarm message areas
Load Block Messages
Alarm Messages
Table 8 Abbreviations used in alarm messages
Operation
Alarm messages - meaning and corrective action
Operation
Alarm messages - meaning and corrective action continued
Operation
Alarm messages - meaning and corrective action continued
Refer to 3.2.14 - Alarm and Status Messages
Determine the cause of the emergency condition and correct it if possible
Alarm messages - meaning and corrective action continued
Operation
Alarm Message
Table 10 Alarm messages - summary
Operation
Special Functions
Worldwide Reporting
3.2.15 Communication Interfaces
Auto-Dial
Requesting Information
Site Reporting SiteScan or SNMP
Local Reporting to a Terminal
Local Reporting to a Monitor
Separate / Simultaneous Outputs
Table 11 Liebert Series 610 terminal commands
Remote Monitor Panel
Table 12 Circuit breaker abbreviations
3.3 Modes of Operation
Abbreviation
Circuit Breaker
3.3.2 OK to Transfer
3.3.1 Load on Bypass
SCCT
Figure 52 Load on bypass, UPS not available
SCCT
SCCT
Figure 53 Load on bypass, UPS available
Figure 54 Load on UPS, bypass available
SCCT
Figure 55 Momentary overload, pulsed static bypass switch
3.3.3 Momentary Overloads
SCCT
SCCT
3.3.4 Input Power Failure-Load on Battery
Figure 56 Input power fail-load on battery
Figure 57 One module off-line, load on UPS
3.3.5 One Module Off-Line
SCCT
SCCT
3.3.6 Off Battery
Figure 58 Load on UPS-battery not available
Figure 59 Emergency modules off
3.3.7 Emergency Modules Off
SCCT
SCCT
3.3.8 Remote Emergency Power Off
Figure 60 Emergency power off
3.3.9 System Shutdown
3.3.10 Maintenance Bypass
SCCT
Figure 61 System shutdown
Figure 63 Load on maintenance bypass, three breakers
Figure 62 Load on maintenance bypass, two breakers
SCCT
SCCT
3.4.1 SCC Start-Up Procedure
3.4 Manual Procedures
Step 1. Before you apply power to the UPS modules, determine the position of the following circuit breakers and switches
5. Set the Static Switch Disconnects to ON closed
Figure 64 SCC start-up procedures screen
3.4.2 UPS Module Start-Up
Figure 65 Module start-up procedures screen
The Battery block in the Monitor/Mimic Display indicates the battery voltage and charge current
Figure 66 Load transfer procedures screen
3.4.3 Load Transfer Procedures
If the load is on the UPS System Bypass
3.4.4 Maintenance Bypass Load Transfers
If the load is on Maintenance Bypass
Figure 67 SCC shutdown procedures screen
3.4.5 Shutdown Procedures System Shutdown Procedure
Figure 68 Module shutdown procedures screen
Module Shutdown Procedure
Local Emergency Modules Off LEMO
Remote Emergency Power Off REPO
3.5 Automatic Operations
Figure 69 Current-versus-time curves of module overload capacity
3.5.1 Overloads Without Transfer
3.5.2 Automatic Transfers to Bypass
3.5.5 Automatic Emergency Modules Off
3.5.3 Automatic Retransfers to UPS
3.5.4 Automatic Module Off-Line
4.0 MAINTENANCE
4.1 Safety Precautions
Maintenance Agreements The Signature Program
4.2 Liebert Global Services
Professional Start-Up
Training
4.3.2 Air Filters
4.3 Routine Maintenance
4.3.1 Record Log
4.3.3 Limited Life Components
4.4.1 Battery Safety Precautions
4.4 Battery Maintenance
AVERTISSEMENT
Battery Safety Precautions In French Per CSA Requirements
Instructions Importantes Concernant La Sécurité
Conserver Ces Instructions
Battery Voltage VDC
Matching Battery Cabinets Optional
Number of Cells
Nominal
Rack-Mounted Batteries
Table 13 Battery retorque values
Table 14 Battery voltage record
4.4.2 Torque Requirements
Table 15 Torque specifications unless otherwise labeled
4.5 Detection of Trouble
4.9 Upstream Feeder Circuit Breaker Setting Inspections
4.6 Reporting a Problem
4.7 Corrective Actions
4.8 Recommended Test Equipment
5.1 Rating
5.0 SPECIFICATIONS
Figure 70 Output power envelope for 0.8 and 0.9 pf rated units
5.2 Environmental Conditions
Table 17 Specifications applicable to environment
Specifications
5.4 Battery Operation
5.3 Adjustments
System overload capacity depends on
5.5 Electrical Specifications
Specifications
Specifications
Page
Of Mission-Critical Data And Applications
Ensuring The High Availability
Technical Support / Service
reduced capital equipment and operating costs
MIB