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Emerson Series 610 manual System Shutdown, Maintenance Bypass, Scct, System shutdown

Models: Series 610

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3.3.9System Shutdown

Operation

3.3.9System Shutdown

Perform a System Shutdown procedure when you must disconnect the UPS system components from all power sources when required for maintenance procedures.

Use the Shutdown Procedures screen when performing a manual System Shutdown. Refer to 3.4.5 - Shutdown Procedures.

Refer to 3.3.10 - Maintenance Bypass.

Before performing any maintenance on your Liebert Series 610 UPS System, observe ALL of the WARNINGS in 4.0 - Maintenance.

! WARNING

Lethal voltages are present within this system even when it is not on or when power is not being supplied. Observe all cautions and warnings in this manual. Failure to do so could result in serious injury or death. Do not work on or operate this equipment unless you are fully qualified to do so! Never work alone.

Figure 61 System shutdown

RIB

RIB

RIB

BFB

UPS #3

UPS #2

UPS

#1

CB1

CB1

CB1

SBS

BIB

R

R

R

SBB

I

I

I

MBB

System

CB2

CB2

CB2

SKRU

Controls

Output

MIB

										SCCT
										To Critical Load
										To Critical Load
			MBD			MBD				MBD
										SCCT
	Battery			Battery			Battery			SCCT
	Battery			Battery			Battery			(can accommodate up to 6 UPS modules)
										(can accommodate up to 6 UPS modules)

3.3.10Maintenance Bypass

Maintenance Bypass switchgear (cabinet, panelboard, switchboard or custom switchgear) allows you to totally isolate the UPS system from all power sources, while you maintain power to the critical load.

Your installation may have a two-breaker, three-breaker or four-breaker maintenance bypass or none at all. The main differences are the locations of the Rectifier Input Breaker and the Bypass Input Breaker (BIB).

Another option that may be present at your site is an alternate power source (generator) and an auto- matic transfer switch (ATS).

Note that to totally isolate the UPS system from all power sources, the Main Input switchgear and battery circuit breakers must also be opened

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Emerson Series 610 manual System Shutdown, Maintenance Bypass, Scct, System shutdown

Contents

AC Power Liebert Series 610 UPSFor Business-Critical Continuity BATTERY CABINET PRECAUTIONS CONTACTING LIEBERT FOR SUPPORTTABLE OF CONTENTS 4.0 MAINTENANCE 5.0 SPECIFICATIONSFIGURES TABLES IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS1.0 INTRODUCTION 1.1 System DescriptionFigure 1 Multi-Module UPS, 100-500kVA Figure 2 Multi-Module UPS, 500-750kVA 1.2 Reliability Types of System Control Cabinets SCCsDesigned for Success Figure 3 System Control Cabinets1.3 Safety Precautions 1.4.2 Input Power Failure1.4 Modes of Operation Other Factors to Consider1.4.7 Maintenance Bypass 1.4.8 Off-Battery1.4.3 Recharge 1.4.4 OverloadIntroduction 1. Battery 1.6 Options2. Battery Racks or Cabinets 2.0 THEORY OF OPERATION 2.1 General Component Descriptions2.1.1 System Control Cabinet Figure 6 UPS module block diagram 2.1.3 Battery Plant2.1.2 UPS Module 2.2.1 Controls Hardware 2.2 Detailed Component DescriptionsSoftware Input Power Factor 2.2.2 Rectifier/ChargerOperation Input Circuit Breaker2.2.3 Battery Charging Circuit Battery DisconnectBattery Charge Current Limiting Battery Equalize Charge CircuitNon-Linear Load Characteristics Unbalanced Load Characteristics2.2.4 Inverter OperationFigure 7 System Control Cabinet block diagram 2.2.5 Static BypassFuse Protection Shorted SCR MonitoringPulsed Parallel Operation Static Switch IsolationLoad Transfers Transfer and Retransfer Conditions 1. Automatic Transfers to Bypass2. Manual Transfers 3. Transfer Inhibited2.2.6 Redundant Mode 6. Retransfer Inhibited3.1 Display Screen and Operator Controls Features3.0 OPERATION Figure 8 Typical operator controls Typical operator controlsOperation 500kVATypical SCCT System Control Cabinet operator controls Figure 9 Operator controls, typical SCCT System Control CabinetOperation Liebert Series 610 UPS and SCC operator control panels Figure 10 Liebert Series 610 UPS and SCC operator control panelsOperation Liebert Series 610 UPS and SCC operator control panels Figure 11 Switches behind SCC control panel doorOperation 3.2 Menu Tree Navigation Figure 12 Menu tree3.2.1 Master Menu Screen Figure 13 SCC and module master menu screensFrom any primary screen accessed directly from the Master Menu, pushing the Select pad once will return you to the Master Menu. From any secondary screen, pushing the Select pad twice will return you to the Master Menu 3.2.2 SCC Monitor/Mimic Display Screen Input Metering DisplaysOutput Metering Displays Figure 14 SCC Monitor/Mimic display screenStatus/Alarm Message Areas Item 7 - Alarm MessagesItem 5 - Module Status Messages Item 6 - System Status MessagesBATTERY VOLTS AMPS 15 CHARG 3.2.3 Module Monitor/Mimic Display ScreenInput Metering Displays Output Metering DisplaysAlarm Messages Item 5 - Alarm MessagesFigure 16 Monitor/Mimic display example Normal power flow OperationSCC Display Module DisplayFigure 17 Monitor/Mimic display example Utility fail Operation270 kVA / 217 kW Operation325A 325A 325A Operation MOD 1 ON LINE MVODLTS2 OFF540 LINE SUM ALM MODAMPS3 75ON15 CHARGLINEA B C 953A3780A 953A3780A 953A378A0A 50.0Hz 5060..00HzOperation MODAMPS3 75OFFCHARGLINE SUM ALM3.2.4 Walk-In Display Screen Figure 21 Walk-in display screen during start-up3.2.5 Status Reports Screens Present StatusEach of the four Status Reports can be displayed on a remote terminal Refer to 3.2.15 - Communication InterfacesEvent History Figure 23 Present status report screens, SCC above and moduleFigure 24 Event history report screen OperationHistory Status Figure 25 History status report screensAlarm in SCC Table 5 Alarm conditions that freeze history data gatheringAlarm in Module Figure 26 Battery cycle monitor screen System StatusFigure 27 Battery cycle monitoring summary screen Battery Cycle Monitoring SummaryEvent Date3.2.6 System Configuration Screens Figure 29 SCC system configuration screenDate Figure 30 Date screenTime Figure 31 Time screenFigure 32 Auto dial setting screen Auto DialModem Baud Rate Maximum Auto-Retransfer AttemptsFigure 33 Modem baud rate Figure 34 Maximum auto-retransfer attempts screenSystem Current Rating Language SelectionSystem Options Figure 35 SCC system options screenFigure 38 Battery test results screen Figure 37 Battery test screen-MMU onlyContinuous Duty Static Switch Optional Remote Monitor Figure 39 Monitor/Mimic display example Continuous Duty Static SwitchSCC and module remote monitor indications 3.2.7 Alarm Limit Settings Screen Figure 40 Module alarm limit settings screenBattery Float Voltage Temperature Limit Setting Optional3.2.8 Load Transfer Procedures Screen Figure 41 Load transfer procedures screen3.2.9 Start-Up Procedures Screen Figure 42 SCC start- up procedures screen3.2.10 Shutdown Procedures Screen Figure 43 Module start- up procedures screensFigure 44 SCC shutdown procedures screen Figure 45 Module shutdown procedures screen3.2.11 Battery Time Screen Module Only Figure 46 Battery time screen 15 minute dischargeFigure 47 Battery time screen 45-minute discharge Figure 48 Accuracy range of values for calculated battery timesRemaining TimeBattery age Excessive battery discharge/recharge cycles Loose electrical connections Ambient temperature extremesDirty battery jar covers Bad or weak cells Low acid levels in flooded cells3.2.12 Meter Calibration Screen Figure 49 Meter calibration screen3.2.13 Battery Equalize Screen Figure 50 Battery equalize screenFigure 51 SCC status and alarm message areas 3.2.14 Alarm and Status Messages Module Status MessagesSystem Status Messages Table 8 Abbreviations used in alarm messages Alarm MessagesLoad Block Messages Alarm messages - meaning and corrective action OperationAlarm messages - meaning and corrective action continued OperationRefer to 3.2.14 - Alarm and Status Messages Alarm messages - meaning and corrective action continuedOperation Operation Alarm messages - meaning and corrective action continuedDetermine the cause of the emergency condition and correct it if possible Table 10 Alarm messages - summary Alarm MessageOperation Special Functions3.2.15 Communication Interfaces Worldwide ReportingAuto-Dial Requesting InformationLocal Reporting to a Monitor Local Reporting to a TerminalSite Reporting SiteScan or SNMP Remote Monitor Panel Table 11 Liebert Series 610 terminal commandsSeparate / Simultaneous Outputs 3.3 Modes of Operation Table 12 Circuit breaker abbreviationsAbbreviation Circuit Breaker3.3.1 Load on Bypass 3.3.2 OK to TransferSCCT Figure 52 Load on bypass, UPS not availableSCCT SCCTFigure 53 Load on bypass, UPS available Figure 54 Load on UPS, bypass availableFigure 55 Momentary overload, pulsed static bypass switch SCCT3.3.3 Momentary Overloads SCCTFigure 56 Input power fail-load on battery 3.3.4 Input Power Failure-Load on BatterySCCT SCCT 3.3.5 One Module Off-LineFigure 57 One module off-line, load on UPS Figure 58 Load on UPS-battery not available 3.3.6 Off BatterySCCT SCCT 3.3.7 Emergency Modules OffFigure 59 Emergency modules off Figure 60 Emergency power off 3.3.8 Remote Emergency Power OffSCCT 3.3.10 Maintenance Bypass 3.3.9 System ShutdownSCCT Figure 61 System shutdownFigure 62 Load on maintenance bypass, two breakers Figure 63 Load on maintenance bypass, three breakersSCCT SCCT3.4 Manual Procedures 3.4.1 SCC Start-Up ProcedureStep 1. Before you apply power to the UPS modules, determine the position of the following circuit breakers and switches 5. Set the Static Switch Disconnects to ON closed Figure 64 SCC start-up procedures screen 3.4.2 UPS Module Start-Up Figure 65 Module start-up procedures screen The Battery block in the Monitor/Mimic Display indicates the battery voltage and charge current 3.4.3 Load Transfer Procedures Figure 66 Load transfer procedures screenIf the load is on Maintenance Bypass 3.4.4 Maintenance Bypass Load TransfersIf the load is on the UPS System Bypass 3.4.5 Shutdown Procedures System Shutdown Procedure Figure 67 SCC shutdown procedures screenModule Shutdown Procedure Figure 68 Module shutdown procedures screen3.5 Automatic Operations Remote Emergency Power Off REPOLocal Emergency Modules Off LEMO 3.5.2 Automatic Transfers to Bypass 3.5.1 Overloads Without TransferFigure 69 Current-versus-time curves of module overload capacity 3.5.4 Automatic Module Off-Line 3.5.3 Automatic Retransfers to UPS3.5.5 Automatic Emergency Modules Off 4.1 Safety Precautions 4.0 MAINTENANCE4.2 Liebert Global Services Maintenance Agreements The Signature ProgramProfessional Start-Up Training4.3.1 Record Log 4.3 Routine Maintenance4.3.2 Air Filters 4.3.3 Limited Life Components 4.4 Battery Maintenance 4.4.1 Battery Safety PrecautionsBattery Safety Precautions In French Per CSA Requirements AVERTISSEMENTInstructions Importantes Concernant La Sécurité Conserver Ces InstructionsMatching Battery Cabinets Optional Battery Voltage VDCNumber of Cells NominalTable 14 Battery voltage record Table 13 Battery retorque valuesRack-Mounted Batteries 4.5 Detection of Trouble Table 15 Torque specifications unless otherwise labeled4.4.2 Torque Requirements 4.6 Reporting a Problem 4.9 Upstream Feeder Circuit Breaker Setting Inspections4.7 Corrective Actions 4.8 Recommended Test EquipmentFigure 70 Output power envelope for 0.8 and 0.9 pf rated units 5.0 SPECIFICATIONS5.1 Rating Specifications Table 17 Specifications applicable to environment5.2 Environmental Conditions 5.3 Adjustments 5.4 Battery OperationSpecifications 5.5 Electrical SpecificationsSystem overload capacity depends on Specifications Page Ensuring The High Availability Of Mission-Critical Data And ApplicationsTechnical Support / Service reduced capital equipment and operating costs