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Emerson Series 610 manual UPS Module, Battery Plant, UPS module block diagram

Models: Series 610

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Figure 6 UPS module block diagram

Theory of Operation

Figure 6 UPS module block diagram

MULTI-MODULE UPS SYSTEM

				Control
				Wiring
	CONTROL POWER			To SCC
	CONTROL POWER
	Controls
Utility	Rectifier/			Output
Input		Inverter		Output
				Power
	Charger
Power	Charger		Output
Power	Input		Output	To SCC
	CB		CB	To SCC
	CB		CB

Battery

MBD

CB - Circuit Breaker

MBD - Module Battery Disconnect

SCC - System Control Cabinet

2.1.2UPS Module

The UPS module consists of module controls, a rectifier/charger, an inverter, protective devices and other accessories.

Module Controls: The module control logic monitors performance of the UPS module. The UPS module status is displayed locally and is also sent to the System Control Cabinet.

Rectifier/Charger: The rectifier/charger converts utility power from AC to DC to charge the battery and provide the DC input to the inverter. Its design limits reflected harmonic current distortion to source power and provides low-ripple DC power for charging batteries. Multiple rectifier/chargers can share a common battery plant, if that configuration is preferred for your application.

Inverter: The inverter converts DC power into the precise AC power required to supply a sensitive critical load. The inverter converts DC power into a pulse-width-modulated (PWM)/six-step waveform that is easily filtered into a clean sine wave output. The PWM/stepwave also minimizes the harmonic voltage distortion caused by typical switching power supplies and other non-linear load components used in computers and related electronics.

2.1.3Battery Plant

The battery is used as the alternate source of power to supply DC power to the inverter if the AC sup- ply voltage is outside the acceptable range. The battery supplies power to the inverter until the utility power is restored or until an alternate power source is available. If AC source power is not restored or an alternate power source is not available, the battery can be sized to provide power long enough for an orderly shutdown of the load.

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Emerson Series 610 manual UPS Module, Battery Plant, UPS module block diagram

Contents

For Business-Critical Continuity Liebert Series 610 UPSAC Power CONTACTING LIEBERT FOR SUPPORT BATTERY CABINET PRECAUTIONSTABLE OF CONTENTS 5.0 SPECIFICATIONS 4.0 MAINTENANCEFIGURES TABLES SAVE THESE INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONSFigure 1 Multi-Module UPS, 100-500kVA 1.1 System Description1.0 INTRODUCTION Figure 2 Multi-Module UPS, 500-750kVA Types of System Control Cabinets SCCs 1.2 ReliabilityDesigned for Success Figure 3 System Control Cabinets1.4.2 Input Power Failure 1.3 Safety Precautions1.4 Modes of Operation Other Factors to Consider1.4.8 Off-Battery 1.4.7 Maintenance Bypass1.4.3 Recharge 1.4.4 OverloadIntroduction 1.6 Options 1. Battery2. Battery Racks or Cabinets 2.1.1 System Control Cabinet 2.1 General Component Descriptions2.0 THEORY OF OPERATION 2.1.2 UPS Module 2.1.3 Battery PlantFigure 6 UPS module block diagram Software 2.2 Detailed Component Descriptions2.2.1 Controls Hardware 2.2.2 Rectifier/Charger Input Power FactorOperation Input Circuit BreakerBattery Disconnect 2.2.3 Battery Charging CircuitBattery Charge Current Limiting Battery Equalize Charge CircuitUnbalanced Load Characteristics Non-Linear Load Characteristics2.2.4 Inverter Operation2.2.5 Static Bypass Figure 7 System Control Cabinet block diagramFuse Protection Shorted SCR MonitoringLoad Transfers Static Switch IsolationPulsed Parallel Operation 1. Automatic Transfers to Bypass Transfer and Retransfer Conditions2. Manual Transfers 3. Transfer Inhibited6. Retransfer Inhibited 2.2.6 Redundant Mode3.0 OPERATION Features3.1 Display Screen and Operator Controls Typical operator controls Figure 8 Typical operator controlsOperation 500kVAOperation Figure 9 Operator controls, typical SCCT System Control CabinetTypical SCCT System Control Cabinet operator controls Operation Figure 10 Liebert Series 610 UPS and SCC operator control panelsLiebert Series 610 UPS and SCC operator control panels Operation Figure 11 Switches behind SCC control panel doorLiebert Series 610 UPS and SCC operator control panels Figure 12 Menu tree 3.2 Menu Tree NavigationFigure 13 SCC and module master menu screens 3.2.1 Master Menu ScreenFrom any primary screen accessed directly from the Master Menu, pushing the Select pad once will return you to the Master Menu. From any secondary screen, pushing the Select pad twice will return you to the Master Menu Input Metering Displays 3.2.2 SCC Monitor/Mimic Display ScreenOutput Metering Displays Figure 14 SCC Monitor/Mimic display screenItem 7 - Alarm Messages Status/Alarm Message AreasItem 5 - Module Status Messages Item 6 - System Status Messages3.2.3 Module Monitor/Mimic Display Screen BATTERY VOLTS AMPS 15 CHARGInput Metering Displays Output Metering DisplaysItem 5 - Alarm Messages Alarm MessagesOperation Figure 16 Monitor/Mimic display example Normal power flowSCC Display Module DisplayOperation Figure 17 Monitor/Mimic display example Utility fail325A 325A 325A Operation270 kVA / 217 kW MOD 1 ON LINE MVODLTS2 OFF540 LINE SUM ALM MODAMPS3 75ON15 CHARGLINE OperationA B C 953A3780A 953A3780A 953A378A0A 50.0Hz 5060..00HzMODAMPS3 75OFFCHARGLINE SUM ALM OperationFigure 21 Walk-in display screen during start-up 3.2.4 Walk-In Display ScreenPresent Status 3.2.5 Status Reports ScreensEach of the four Status Reports can be displayed on a remote terminal Refer to 3.2.15 - Communication InterfacesFigure 23 Present status report screens, SCC above and module Event HistoryFigure 24 Event history report screen OperationFigure 25 History status report screens History StatusAlarm in Module Table 5 Alarm conditions that freeze history data gatheringAlarm in SCC System Status Figure 26 Battery cycle monitor screenBattery Cycle Monitoring Summary Figure 27 Battery cycle monitoring summary screenEvent DateFigure 29 SCC system configuration screen 3.2.6 System Configuration ScreensFigure 30 Date screen DateFigure 31 Time screen TimeAuto Dial Figure 32 Auto dial setting screenMaximum Auto-Retransfer Attempts Modem Baud RateFigure 33 Modem baud rate Figure 34 Maximum auto-retransfer attempts screenLanguage Selection System Current RatingSystem Options Figure 35 SCC system options screenContinuous Duty Static Switch Optional Figure 37 Battery test screen-MMU onlyFigure 38 Battery test results screen SCC and module remote monitor indications Figure 39 Monitor/Mimic display example Continuous Duty Static SwitchRemote Monitor Figure 40 Module alarm limit settings screen 3.2.7 Alarm Limit Settings ScreenTemperature Limit Setting Optional Battery Float VoltageFigure 41 Load transfer procedures screen 3.2.8 Load Transfer Procedures ScreenFigure 42 SCC start- up procedures screen 3.2.9 Start-Up Procedures ScreenFigure 43 Module start- up procedures screens 3.2.10 Shutdown Procedures ScreenFigure 45 Module shutdown procedures screen Figure 44 SCC shutdown procedures screenFigure 46 Battery time screen 15 minute discharge 3.2.11 Battery Time Screen Module OnlyFigure 48 Accuracy range of values for calculated battery times Figure 47 Battery time screen 45-minute dischargeRemaining TimeLoose electrical connections Ambient temperature extremes Battery age Excessive battery discharge/recharge cyclesDirty battery jar covers Bad or weak cells Low acid levels in flooded cellsFigure 49 Meter calibration screen 3.2.12 Meter Calibration ScreenFigure 50 Battery equalize screen 3.2.13 Battery Equalize ScreenSystem Status Messages 3.2.14 Alarm and Status Messages Module Status MessagesFigure 51 SCC status and alarm message areas Load Block Messages Alarm MessagesTable 8 Abbreviations used in alarm messages Operation Alarm messages - meaning and corrective actionOperation Alarm messages - meaning and corrective action continuedOperation Alarm messages - meaning and corrective action continuedRefer to 3.2.14 - Alarm and Status Messages Determine the cause of the emergency condition and correct it if possible Alarm messages - meaning and corrective action continuedOperation Alarm Message Table 10 Alarm messages - summaryOperation Special FunctionsWorldwide Reporting 3.2.15 Communication InterfacesAuto-Dial Requesting InformationSite Reporting SiteScan or SNMP Local Reporting to a TerminalLocal Reporting to a Monitor Separate / Simultaneous Outputs Table 11 Liebert Series 610 terminal commandsRemote Monitor Panel Table 12 Circuit breaker abbreviations 3.3 Modes of OperationAbbreviation Circuit Breaker3.3.2 OK to Transfer 3.3.1 Load on BypassSCCT Figure 52 Load on bypass, UPS not availableSCCT SCCTFigure 53 Load on bypass, UPS available Figure 54 Load on UPS, bypass availableSCCT Figure 55 Momentary overload, pulsed static bypass switch3.3.3 Momentary Overloads SCCTSCCT 3.3.4 Input Power Failure-Load on BatteryFigure 56 Input power fail-load on battery Figure 57 One module off-line, load on UPS 3.3.5 One Module Off-LineSCCT SCCT 3.3.6 Off BatteryFigure 58 Load on UPS-battery not available Figure 59 Emergency modules off 3.3.7 Emergency Modules OffSCCT SCCT 3.3.8 Remote Emergency Power OffFigure 60 Emergency power off 3.3.9 System Shutdown 3.3.10 Maintenance BypassSCCT Figure 61 System shutdownFigure 63 Load on maintenance bypass, three breakers Figure 62 Load on maintenance bypass, two breakersSCCT SCCT3.4.1 SCC Start-Up Procedure 3.4 Manual ProceduresStep 1. Before you apply power to the UPS modules, determine the position of the following circuit breakers and switches 5. Set the Static Switch Disconnects to ON closed Figure 64 SCC start-up procedures screen 3.4.2 UPS Module Start-Up Figure 65 Module start-up procedures screen The Battery block in the Monitor/Mimic Display indicates the battery voltage and charge current Figure 66 Load transfer procedures screen 3.4.3 Load Transfer ProceduresIf the load is on the UPS System Bypass 3.4.4 Maintenance Bypass Load TransfersIf the load is on Maintenance Bypass Figure 67 SCC shutdown procedures screen 3.4.5 Shutdown Procedures System Shutdown ProcedureFigure 68 Module shutdown procedures screen Module Shutdown ProcedureLocal Emergency Modules Off LEMO Remote Emergency Power Off REPO3.5 Automatic Operations Figure 69 Current-versus-time curves of module overload capacity 3.5.1 Overloads Without Transfer3.5.2 Automatic Transfers to Bypass 3.5.5 Automatic Emergency Modules Off 3.5.3 Automatic Retransfers to UPS3.5.4 Automatic Module Off-Line 4.0 MAINTENANCE 4.1 Safety PrecautionsMaintenance Agreements The Signature Program 4.2 Liebert Global ServicesProfessional Start-Up Training4.3.2 Air Filters 4.3 Routine Maintenance4.3.1 Record Log 4.3.3 Limited Life Components 4.4.1 Battery Safety Precautions 4.4 Battery MaintenanceAVERTISSEMENT Battery Safety Precautions In French Per CSA RequirementsInstructions Importantes Concernant La Sécurité Conserver Ces InstructionsBattery Voltage VDC Matching Battery Cabinets OptionalNumber of Cells NominalRack-Mounted Batteries Table 13 Battery retorque valuesTable 14 Battery voltage record 4.4.2 Torque Requirements Table 15 Torque specifications unless otherwise labeled4.5 Detection of Trouble 4.9 Upstream Feeder Circuit Breaker Setting Inspections 4.6 Reporting a Problem4.7 Corrective Actions 4.8 Recommended Test Equipment5.1 Rating 5.0 SPECIFICATIONSFigure 70 Output power envelope for 0.8 and 0.9 pf rated units 5.2 Environmental Conditions Table 17 Specifications applicable to environmentSpecifications 5.4 Battery Operation 5.3 AdjustmentsSystem overload capacity depends on 5.5 Electrical SpecificationsSpecifications Specifications Page Of Mission-Critical Data And Applications Ensuring The High AvailabilityTechnical Support / Service reduced capital equipment and operating costs