50/65 TON Ironworker | Grizzly G0646, G0647 instruction

MODEL G0646/G0647

50/65 TON IRONWORKER

OWNER'S MANUAL

COPYRIGHT © APRIL, 2008 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS10279 PRINTED IN TAIWAN

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Grizzly G0646, G0647 owner manual 50/65 TON Ironworker

Contents

50/65 TON Ironworker Page Table of Contents Foreword Functional Overview IntroductionContact Info Identification G0646 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker G0647 Machine Data Sheet G0646/G0647 50/65 Ton Ironworker Safety Instructions for Machinery G0646/G0647 50/65 Ton Ironworker Additional Safety Instructions for Ironworkers Additional Safety Instructions for Hydraulics Power Connection Device Power Supply Circuit RequirementsCircuit Requirements 220/440V Operation 440V Conversion To rewire the Model G0646/G0647 for 440V operation Setup Safety SetupItems Needed for Setup Unpacking Inventory Figure Qty Inventory Clean Up Site Considerations Placement LocationMoving & Placing Base Unit Floor Load Mounting to Shop Floor Using Machine MountsBolting to Concrete Floors To test run the machine Test Run Factory adjustments that should be verified Recommended Adjustments Operations Operation SafetyBasic Controls Operation Tips Using the Punching StationPunching Motor Stop Button Turns the motor OFF Tools Needed Qty Removing/Installing Punch ToolingTo remove punch tooling Punch, adapter, retaining ring, Die installed To install punch tooling Bolster Mounting Hex Bolts 4 shown Removing & Installing Notch Dies Using the Notching StationNotching Notch Die Clearances To install the notch diesPage To avoid tooling or workpiece breakage Flat Stock Shearing To shear flat stock To shear bar stock Bar Stock Shearing Angle Iron Shearing Extension BarMaking a 90 Cut Making a Less Than 90 Cut Adjusting Stroke Length Beam Lubrication H7379-Tapmatic#1 Gold 16 oz H7380-Tapmatic#1 Gold 1 Gal AccessoriesT20448T20452 T20501 T20456 H0736 Available Tooling Cleaning Protecting MaintenanceSchedule Lubrication Shearing Hold-Down Adjustment RodBeam Pivot Shaft Support Frame Lubrication Filling Hydraulic Reservoir Hydraulic SystemFluid Capacity Reservoir Draining & Re-Filling HydraulicTo drain and re-fill the hydraulic reservoir To align the beam Beam Alignment Troubleshooting ServiceMotor & Electrical Operations To remove and replace the flat stock shearing dies Flat Stock Shearing Dies To remove the angle iron shearing dies Angle Iron Shearing Dies To remove and replace the bar stock shearing dies Bar Stock Shearing Dies Disconnect Machine from Power Shearing Table Alignment Limit Rings To reset the position of the limit ringsHydraulic Fluid Pressure Electrical Panel Wiring Control Panel Wiring Electrical Panel Wiring Diagram Control Panel Wiring Diagram Limit switch wiring Electrical Components Wiring Diagram Motor wiring G0646/G0647 50/65 Ton Ironworker Motor Wiring Diagram Hydraulic System Overview Parts Description G0646 Upper Front-Half Parts List G0647 Upper Front-Half Parts List Half Upper G0646 Upper Rear-Half Parts List Description G0647 Upper Rear-Half Parts List Cabinet G0646 Cabinet G0647 Cabinet Notching Station Punching Station Extension Bar & Tools Label Placement Page Page Warranty and Returns