5.2 Daily and annual maintenance

 

Item

Contents

Interval

Method

Criteria

 

 

 

D

A

 

 

 

 

 

 

 

 

 

 

Ambient

Check ambient temperature,

 

 

Refer to

Ambient temperature:

 

humidity, dust, corrosive gas, oil

X

 

-10 ~ +50°C (no icing)

Overall

Environment

 

2.1. Installation

and noise.

X

 

No abnormalities

overall

 

Visual inspection

 

 

mist, etc.

 

 

 

No condensation

 

Devices

Check for abnormal vibrations

 

 

 

 

 

Power supply

Check voltage between

X

 

Measure the voltage between

No abnormalities and

 

voltage

input lines

 

input terminals

within specifications

 

 

 

 

 

 

 

 

Remove connector J61

 

 

 

 

 

 

Disconnect power line

 

 

 

Megger check

 

 

Remove logic terminal

 

 

Overall

 

X

Make short circuit R, S, T, U,

> 5Mohm

 

(Power terminal - Earth)

 

 

 

 

 

V, W, P, PD ,N ,RB

 

 

 

 

 

 

 

 

 

 

 

 

Megger test between above

 

 

 

 

 

 

and earth

 

 

 

Check installation for looseness.

 

X

Tighten

No abnormalities

 

 

Check for evidence of over

 

 

 

 

 

 

heating in the various

 

X

Visual inspection

No abnormalities

 

 

components

 

 

 

 

 

Conductors /

Cleaning

 

X

 

 

 

No change in shape?

 

X

Visual inspection

No abnormalities

 

cables

 

 

No damage in coating?

 

X

Visual inspection

No abnormalities

 

 

 

 

Terminal block

No damage?

 

X

Visual inspection

No abnormalities

 

 

 

 

 

Remove power cables

Refer to

Mains

Inverter /

Tester check between each

 

 

Measure resistance;

 

X

“5.5 How to measure

 

Each output P, N

 

Converter

terminal

 

Each input P, N

inverter &

 

 

 

 

 

with 1ohm range

converter“ portion

 

 

 

 

 

 

 

DC bus capacitor

Check for leaking liquid

X

 

Visual inspection

No abnormalities

 

 

Check for swelling

X

 

Visual inspection

No abnormalities

 

 

Check for capacitance

 

X

With capacitance meter

85% or more of rated

 

 

 

capacitance

 

 

Check for stuttering noise during

 

 

 

 

Relay, contactor

 

X

Aural inspection

No abnormalities

 

 

operation

 

 

 

 

 

 

No damage of contact?

 

X

Visual inspection

No abnormalities

 

Resistors

Check for cracks or

 

X

Visual inspection

No abnormalities

 

changes in color

 

 

 

 

 

 

Tolerance of within

 

 

No open circuit?

 

X

Tester check

 

 

 

±10% of rated value

 

 

 

 

 

 

Cooling

Cooling fan

Check for abnormal

X

 

Rotate manually

Smooth rotation and

vibration and noise

 

during power off

no abnormalities

 

 

 

 

 

 

 

 

Check for dust

X

 

Visual inspection

No abnormalities

circuit

 

Check the balance of the output

 

 

Measure the output voltage

Within 2% of voltage

Operation check

voltage of each phase to phase

 

X

difference between

 

between U, V and W

 

 

 

 

without motor.

 

 

each phases.

 

 

 

 

 

Control

 

Perform a sequence protection

 

 

 

 

 

operation test and make sure

 

X

Simulate operation of the

Each protection should

 

 

that there are no errors in the

 

protection circuit

be performed

 

 

 

 

 

 

protection and display circuits.

 

 

 

 

 

 

 

 

 

 

 

 

 

No illegible display;

 

 

 

 

LED display

Display

No missing characters;

X

X

Visual inspection

No abnormalities

 

Cleaning

 

 

 

 

 

No segment failure of LEDs

 

 

 

 

 

Meter

Working correct?

X

X

Visual inspection

Displays correct value

 

Overall

No abnormal vibration & noise?

X

 

Visual, aural inspection

No abnormalities

 

 

No abnormal smell?

X

 

Confirm the smell caused by

No abnormalities

Motor

 

 

overheat, damage etc.

 

 

 

 

 

Insulation

Megger check

 

 

Measure resistance;

 

 

 

 

 

 

 

X

Each input Earth

> 5Mohm

 

resistance

All terminals together - Earth

 

With and without motor

 

 

 

 

 

 

 

 

 

cables

 

5- 2

Page 31
Image 31
Hitachi L300P Series service manual Daily and annual maintenance