Lincoln Electric SVM161-A service manual Theory of Operation, Input Board and BUS Board

Models: SVM161-A

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E-2

THEORY OF OPERATION

E-2

 

FIGURE E.2 - GENERAL DESCRIPTION, INPUT BOARD & BUS BOARD

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Superimposition

 

 

 

 

 

 

 

 

 

 

 

 

board

 

 

 

 

 

 

 

 

 

 

 

24 VDC

Bus board

 

 

 

 

 

 

 

 

 

AC DC Gate drive signals

 

 

 

Input

 

 

 

 

 

 

 

 

 

HF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board

 

 

 

 

 

board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Feedback

 

 

 

 

 

15,+5-+24,+15,48,-

info.reconnect

.ACcktturnon

supplyhighvolt

feedbackvoltage

feedbackcurrent

 

 

 

 

Current Feedback

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

IGBT

 

Diode

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat

 

 

 

Output

 

 

 

 

 

 

 

Thermostats

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filter bd.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(bypass)

 

Main IGBT

 

 

 

 

 

 

 

 

 

 

 

 

 

& Power board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

_

 

 

 

 

 

 

 

 

IGBT's

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

RF coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Choke

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

infothermostat

metervoltinput

metercurrentinput

 

DC blocking

 

 

Current

 

 

 

 

 

ckt.AConturn

+515,-+15,

infoset

PWMonturn

capacitor board

 

 

 

 

 

Input

 

 

 

Hall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main

 

Output

 

 

 

Choke

 

 

 

 

 

 

 

Output

Device

 

 

 

 

 

 

 

 

 

 

 

 

Transformer

board

Transistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Module

 

 

 

 

 

 

 

 

 

 

 

 

 

24 VDC Remote 2/4 path (D + E)

 

 

 

 

HF control signal

 

 

 

 

 

 

 

888

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+48, +24

 

 

 

 

 

Control board

Display & LED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board

 

 

 

 

Control

(D + E)

Remote 2/4

Knob

 

Remote

48 VDC75, 76, 77 A, B, C

Gas

Solenoid

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GENERAL DESCRIPTION

The Invertec® V205T AC/DC is an inverter based industrial welding power source that utilizes single- phase input power to produce constant current AC or DC output for both Stick (SMAW) and TIG (GTAW). With 230VAC input applied the V205T is rated at 200 amps, 18volts at a 40% duty cycle. With 115VAC applied the machine is rated at 150 amps, 16 volts at a 40% duty cycle. The machine has the capabilities to produce several varieties of AC waveforms (square, sinusoidal and triangular). The unit also employs an auto reconnect feature that does not require manual intervention when the input power is changed from 115VAC to 230VAC or 230VAC to 115VAC. When in the TIG mode the operator may select to use either the high frequency or touch start function.

INPUT BOARD AND BUS BOARD

The single phase input voltage is applied to the V205T through a line switch located on the back of the machine. The AC input voltage is filtered and condi- tioned by a network of inductors, capacitors and a varistor that are all located on the Input Board. This fil-

tered input voltage is applied to the Main IGBT Inverter Board. Another function of the Input Board is to pre- vent high frequency inverter generated “noise” from being induced back into the supply lines.

The Bus Board performs several functions within the V205T. It accepts and distributes power and informa- tion to other circuitry. This interfacing is accomplished through harness and ribbon connectors and also via other PC boards that are plugged directly into the Bus Board. The Input Board, the High Frequency Board and the AC Super-Imposition Board plug into the Bus Board. Circuitry located on the Main IGBT Inverter Board, the Control Board, the Output Module Board, the Output Filter Board and the Hall Effect Device inter- face with the Bus Board. Some circuits are also incor- porated within the Bus Board. They are the fan circuit (24VDC) and an input voltage sensing circuit that is uti- lized by the auto reconnect circuitry located on the Main Inverter Board.

The fan fuse F3, the 400VDC fuse F2 and the water cooler F1 (not used) are also located on the Bus Board.

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion

INVERTEC® V205-T AC/DC™

Page 36
Image 36
Lincoln Electric SVM161-A service manual Theory of Operation, Input Board and BUS Board