Lochinvar 2.5, 1.5, 3.5 service manual I ModBus, J Cascade, Cascade Offset, Minimum On/Off Time

Models: 3.5 2.5 1.5

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I: ModBus

1 Service (continued)

I: ModBus

ModBus (Active / Inactive)

When BMS is set to ACTIVE (see BMS Active / Inactive) and the boiler is being controlled through ModBus, set parameter I1 to ACTIVE. Otherwise, set the ModBus parameter to INACTIVE. Note that the boiler can still be monitored by ModBus with this parameter set to

INACTIVE.

ModBus Out of Order Timer

When the boiler is being provided with certain commands and temperatures through ModBus, this information must be updated frequently. If it is not updated before this timer expires, the boiler will revert back to its own internal readings and control. This parameter is adjustable by the installer by accessing parameter I2.

J: Cascade

Cascade Active / Inactive

The boiler is part of a group of units sequenced together. The designated Leader unit determines the total output needed from the group based on the set point and controlling sensor reading. It assigns portions of the output to itself (Leader) and the Member units. When Cascade is active, each boiler in the group requires a unique address. This setting is adjustable by the installer by accessing parameter J1.

Cascade Address

The boiler designated as the Leader needs to be programmed with address 0. All the Member boilers require addresses from 1 to 7, and the addresses must be different for each Member. The addresses can be in any order, regardless of the order in which the units are wired together. This parameter is adjustable by the installer by accessing parameter J2. The outdoor air (if used) and system supply sensor must be connected to the Leader boiler.

Cascade Offset

This parameter determines how much the temperature can go above set point before the lead boiler will turn off. This parameter can be adjusted by the installer by accessing parameter J3.

Service Manual

Cascade Off-On Differential

This parameter determines how much the temperature must go below the turn off temperature (Set point + Offset) before the lead boiler turns on. This parameter can be adjusted by the installer by accessing parameter J4.

Maximum Boiler Set Point for Cascade

This parameter determines the set point used by the individual boilers in a Cascade. When a boiler is commanded to fire by the Leader boiler, it will attempt to achieve this temperature at its outlet. If any of the boiler outlet temperatures reach the maximum cascade set point, the boiler will then modulate down on its own in order to keep its outlet temperature within the maximum cascade set point. Therefore, this parameter can be used to limit the outlet temperatures of all the boilers in a Cascade. Note that this parameter does not apply when the boiler is heating an indirect HWG tank. This parameter is adjustable by the installer by accessing parameter J5.

Cascade Type

The Cascade divider method is Efficiency Optimization, designated as EFF in the menu. This method is used, as the name implies, when it is desired to have the most efficient system. When the first boiler reaches a certain rate (default = 80%), it lowers its rate to 40% and turns on the next boiler at 40%. The two (2) boilers then modulate at the same rate. As the calculated load increases further and both boilers ramp up to 80%, it lowers the rate of the first two (2) boilers to 53% and brings the next boiler on at 53%. The three (3) boilers then modulate together. As the calculated load decreases, the boilers will reach a lower threshold (default = 10%), at which time the last boiler (the third in our example) will turn off and the Cascade will increase the rates of the remaining boilers to provide the equivalent total output as before ((3 x 10%) / 2 = 15% in our example). This parameter can be adjusted by the installer by accessing parameter J6.

Minimum On/Off Time

In order to prevent units in a Cascade from short cycling, this parameter defines the minimum ON and OFF time for each unit. The installer can adjust this time by accessing parameter J7.

J: Cascade 23 Cascade Offset

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Lochinvar 2.5, 1.5, 3.5 service manual I ModBus, J Cascade, Cascade Offset, Minimum On/Off Time