Manuals / Multiquip / Household Appliance / Water Pump

Multiquip operation manual Operation Manual, MODEL LS600P, Series, concrete pump

Models: LS600P

1 88

Download 88 pages 1.68 Kb

Page 1

Image 1

Operation Manual

SERIES

MODEL LS600P

concrete pump

(Perkins 1104D-44TA DIESEL ENGINE)

Revision #0 (05/13/13)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Page 1

Image 1

Multiquip operation manual Operation Manual, MODEL LS600P, Series, concrete pump, Revision #0 05/13/13

Contents

MODEL LS600P Operation ManualSERIES concrete pumpSome examples of these chemicals are proposition 65 warningLead from lead-basedpaints Crystalline silica from bricksSILICOSIS WARNING silicosis/respiratory warningsRESPIRATORY HAZARDS NOTICE Table of ContentsLS600P Concrete Pump 6-11Ordering parts has never been easier Parts Ordering Procedureschoose from three easy options Best Deal! Order via internet Dealers OnlySAFETY MESSAGES Safety InformationSAFETY SYMBOLS SymbolPUMP SAFETY GENERAL SAFETYﬁre extinguisher ﬁrst aid kitSafety Information eNgiNe SafeTYNOTICE BATTERY SAFETY FUEL SAFETYSafety Information NOTICETOWiNg SafeTY TRaNSpORTiNg SafeTYSafety Information eMiSSiONS iNfORMaTiON eNviRONMeNTaL SafeTY/DeCOMMiSSiONiNgEmission Control Label Safety InformationTable 1. Pump Specifications specificationsTable 2. Engine Specifications Table 3. Pump Dimensions dimensionsReference Dimensions in. mm Letter Figure 1. DimensionsFigure 2. Operation Hand Signals important hand signalsConcrete Mix Design general informationpumping information Remixtures Regional Differencesgeneral information NOTICEVertical Pumping Downhill PumpingHose Pulsation Snap-JointCouplingsgeneral information Preventing Mix Set-UpAfter Pump ShutdownNOTICE NOTICEClearing Concrete Blockage Clearing The System After Mix Set UpClearing Shuttle Tube Blockage Hose Line PressureShuttle Tube Inspection Procedure Reverse Pumping ProcedureAccumulator Pressure general informationFigure 4. Pumping Cycle general informationFigure 3. Pumping Cycle Figure 5. Pump Components View pump componentspump components 4.Hydraulic Oil Reservoir Access Cover - Remove this cover to gain access to the hydraulic oil tank for maintenance/cleaningFigure 6. Pump Components View pump components Continued23.Engine — Perkins 1104D-44TATurbo Diesel engine pump components Continueddigital control panel components jogging switchSECONDARY SCREENS PRIMARY SCREENScreen digital control panel componentsENGINE components inspection Fuel SafetyBefore Starting Fuel CheckHydraulic Oil Check Engine Oil Checkinspection DIPSTICKFigure 14. Adding Hydraulic Oil Filler Hole inspectionTOP COVER Figure 15. Filling the Lubrication BoxLocation of Pump SETUPRear Stabilizer Jacks Hydraulic Rear Stabilizer Jacks Optional2.Place the cylinder stroke control switch in the Starting Procedureoperation Figure 23. Direction Control Switch FORWARDPriming The Pump With Slurry Mixture Hose LubricationPumping operationHOSE/LINE BLOCKAGE THROTTLE ON STROKES: STROKES/MIN YDS/HRFigure 30. Hydraulic Oil Temperature Gauge operationRadio Remote Control Remote Control Optionaloperation NOTICEoperation Radio Remote Control Buttons OperationRemote Control Cable Operation 25 ft Radio Remote Control Programmingoperation ScreenTable 5. Inspection/Maintenance maintenance10 Hrs 1000General Inspection Air Cleaner with Dust IndicatorDEATH maintenancemaintenance Air Cleaner 250 HoursNOTICE NOTICEChanging Engine Oil And Filter Checking Engine Oil Dailymaintenance Table 7. Anti-FreezeOperating Temperatures Radiator MaintenanceRadiator/Cooling System Coolant Antifreeze/Summer Coolant WaterIn-LineFuel Filter Fuel FilterFuel/Water Separator Primary Filter Oil And Fuel LinesCleaning The Pump And Delivery System Battery MaintenanceBattery Safety AMPUTATION HAZARDmaintenance Hydraulic Oil System MaintenanceNOTICE Cylinder Lubrication Box Cleaning the Lubrication Boxmaintenance NOTICEChecking Accumulator Bladder Pressure Accumulator CircuitWear Plate and Cutting Ring maintenanceChanging the Concrete Cylinder Piston Cups Cylinder Cup Replacement Proceduremaintenance DANGERWear Plate Installation Wear Plate And Cutting Ring ReplacementWear Ring Installation maintenancePressure Test Heat Exchanger Cooling FanCYLINDER STROKE Long Term Storage PumpManually Adjusting the Brakes trailer maintenanceTrailer Brakes hydraulic BrakesWheel Bearings Adjustable Channeltrailer maintenance NOTICEtORSION Suspension Wheel Hub Adjustmenttrailer maintenance DANGERCOMMON CaUSeS fOR LOSS Of TRaiLeR trailer guidelinesTRaiLeR TOWiNg gUiDeLiNeS COUpLiNg TO THe TOW veHiCLe DRiviNg CONDiTiONStrailer guidelines TRaiLeR TOWiNg TipS iNOpeRaBLe BRaKeS, LigHTS OR MiRRORSTRaiLeR viN Tag trailer guidelinesTOW veHiCLe eLeCTRiCaL CONNeCTORSUSpeNSiON SYSTeM BRaKe CONTROLLeRTRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR SafeTY CHaiNSBReaKaWaY SYSTeM JaCKSTaNDReplace worn or damaged hitch ball trailer guidelinesBreakaway Brake System attaching Safety ChainBreakaway Cable Surge Brake System trailer guidelinesUncoupling the Ball Hitch Connecting Trailer LightspiNTLe HiTCH COUpLeR Pintle Coupler and Pintle Hooktrailer guidelines Coupling Trailer to Tow vehicle pintle CouplerDetermining Load Limit of Trailer TiRe SafeTY Unsafe Tires, Lug Nuts or Wheelstrailer guidelines Determining Load Limit of Tow vehicle Step Steptrailer guidelines StepTable a. Speed Rating TiRe fUNDaMeNTaLSLetter Rating Speed RatingTire Repair Tire Safety TipsReplacing Worn or Damaged Tires trailer guidelinesWheel Rims Table B. Tire Wear TroubleshootingWheels, Bearings and Lug Nuts Lug Nut Torque RequirementsTable C. Tire Torque Requirements Lights and SignalsFigure M. Trailer to Tow Vehicle Wiring Diagram trailer guidelinesCONCReTe Mix iNfORMaTiON appendix — concrete mix informationSieve aNaLYSiS-peRCeNTpaSSiNg BATCHappendix — concrete mix information appendix — concrete mix information SLUMP TEST PROCEDUREFigure N. Slump Test 1/3 Full Figure O. Slump Test 2/3 FullTroubleshooting pump troubleshooting pumpSymptom Possible Problemtroubleshooting pump Troubleshooting pump — ContinuedSymptom Possible ProblemTroubleshooting Diesel engine troubleshooting engineSymptom Possible Problemtroubleshooting hydraulic brakes Troubleshooting electrical troubleshooting electricalC A B control box cOMPONENT LOCATORMODULE wiring diagram control box INTERNALDIGITAL READOUT CONTROL BOX HOPPER VIBRATOR LOCATOR OptionHOPPER C E A D G BCONTROL BOX INTERIOR VIBRATOR RELAY wiring diagram HOPPER VIBRATOR optionD C EB A GE F R K I J T S O L M P N HYDRAULIC SYSTEM lOCATOR DIAGRAMMANIFOLD HYDRAULIC SYSTEM DIAGRAMC D K wiring diagram LOCATOR 1 EXTERNAL control boxMANIFOLD wiring diagram 1 EXTERNAL control boxB E E I wiring diagram LOCATOR 2 EXTERNAL control boxwiring diagram 2 EXTERNAL control box PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLINGHERE’S HOW TO GET HELP Service Department