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Multiquip LS600P operation manual appendix — concrete mix information

Models: LS600P

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appendix — concrete mix information

a.S.T.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe

MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13) — page 71

Page 71

Image 71

Multiquip LS600P operation manual appendix — concrete mix information

Contents

concrete pump Operation ManualMODEL LS600P SERIESCrystalline silica from bricks proposition 65 warningSome examples of these chemicals are Lead from lead-basedpaintsRESPIRATORY HAZARDS silicosis/respiratory warningsSILICOSIS WARNING 6-11 Table of ContentsNOTICE LS600P Concrete PumpBest Deal! Order via internet Dealers Only Parts Ordering ProceduresOrdering parts has never been easier choose from three easy optionsSymbol Safety InformationSAFETY MESSAGES SAFETY SYMBOLSﬁrst aid kit GENERAL SAFETYPUMP SAFETY ﬁre extinguisherNOTICE eNgiNe SafeTYSafety Information NOTICE FUEL SAFETYBATTERY SAFETY Safety InformationSafety Information TRaNSpORTiNg SafeTYTOWiNg SafeTY Safety Information eNviRONMeNTaL SafeTY/DeCOMMiSSiONiNgeMiSSiONS iNfORMaTiON Emission Control LabelTable 2. Engine Specifications specificationsTable 1. Pump Specifications Figure 1. Dimensions dimensionsTable 3. Pump Dimensions Reference Dimensions in. mm LetterFigure 2. Operation Hand Signals important hand signalsConcrete Mix Design general informationNOTICE Regional Differencespumping information Remixtures general informationSnap-JointCouplings Downhill PumpingVertical Pumping Hose PulsationNOTICE Preventing Mix Set-UpAfter Pump Shutdowngeneral information NOTICEHose Line Pressure Clearing The System After Mix Set UpClearing Concrete Blockage Clearing Shuttle Tube Blockagegeneral information Reverse Pumping ProcedureShuttle Tube Inspection Procedure Accumulator PressureFigure 3. Pumping Cycle general informationFigure 4. Pumping Cycle Figure 5. Pump Components View pump componentspump components 4.Hydraulic Oil Reservoir Access Cover - Remove this cover to gain access to the hydraulic oil tank for maintenance/cleaningFigure 6. Pump Components View pump components Continued23.Engine — Perkins 1104D-44TATurbo Diesel engine pump components Continueddigital control panel components jogging switchdigital control panel components PRIMARY SCREENSECONDARY SCREENS ScreenENGINE components Fuel Check Fuel Safetyinspection Before StartingDIPSTICK Engine Oil CheckHydraulic Oil Check inspectionFigure 15. Filling the Lubrication Box inspectionFigure 14. Adding Hydraulic Oil Filler Hole TOP COVERHydraulic Rear Stabilizer Jacks Optional SETUPLocation of Pump Rear Stabilizer JacksFigure 23. Direction Control Switch FORWARD Starting Procedure2.Place the cylinder stroke control switch in the operationoperation Hose LubricationPriming The Pump With Slurry Mixture Pumpingoperation THROTTLE ON STROKES: STROKES/MIN YDS/HRHOSE/LINE BLOCKAGE Figure 30. Hydraulic Oil Temperature GaugeNOTICE Remote Control OptionalRadio Remote Control operationoperation Radio Remote Control Buttons OperationScreen Radio Remote Control ProgrammingRemote Control Cable Operation 25 ft operation1000 maintenanceTable 5. Inspection/Maintenance 10 Hrsmaintenance Air Cleaner with Dust IndicatorGeneral Inspection DEATHNOTICE Air Cleaner 250 Hoursmaintenance NOTICEmaintenance Checking Engine Oil DailyChanging Engine Oil And Filter Coolant Antifreeze/Summer Coolant Water Radiator MaintenanceTable 7. Anti-FreezeOperating Temperatures Radiator/Cooling SystemOil And Fuel Lines Fuel FilterIn-LineFuel Filter Fuel/Water Separator Primary FilterAMPUTATION HAZARD Battery MaintenanceCleaning The Pump And Delivery System Battery SafetyNOTICE Hydraulic Oil System Maintenancemaintenance NOTICE Cleaning the Lubrication BoxCylinder Lubrication Box maintenancemaintenance Accumulator CircuitChecking Accumulator Bladder Pressure Wear Plate and Cutting RingDANGER Cylinder Cup Replacement ProcedureChanging the Concrete Cylinder Piston Cups maintenancemaintenance Wear Plate And Cutting Ring ReplacementWear Plate Installation Wear Ring InstallationLong Term Storage Pump Heat Exchanger Cooling FanPressure Test CYLINDER STROKEhydraulic Brakes trailer maintenanceManually Adjusting the Brakes Trailer BrakesNOTICE Adjustable ChannelWheel Bearings trailer maintenanceDANGER Wheel Hub AdjustmenttORSION Suspension trailer maintenanceTRaiLeR TOWiNg gUiDeLiNeS trailer guidelinesCOMMON CaUSeS fOR LOSS Of TRaiLeR trailer guidelines DRiviNg CONDiTiONSCOUpLiNg TO THe TOW veHiCLe trailer guidelines iNOpeRaBLe BRaKeS, LigHTS OR MiRRORSTRaiLeR TOWiNg TipS TRaiLeR viN TagBRaKe CONTROLLeR eLeCTRiCaL CONNeCTORTOW veHiCLe SUSpeNSiON SYSTeMJaCKSTaND SafeTY CHaiNSTRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR BReaKaWaY SYSTeMReplace worn or damaged hitch ball trailer guidelinestrailer guidelines attaching Safety ChainBreakaway Brake System Breakaway Cable Surge Brake SystemPintle Coupler and Pintle Hook Connecting Trailer LightsUncoupling the Ball Hitch piNTLe HiTCH COUpLeRtrailer guidelines Coupling Trailer to Tow vehicle pintle Couplertrailer guidelines TiRe SafeTY Unsafe Tires, Lug Nuts or WheelsDetermining Load Limit of Trailer Step StepDetermining Load Limit of Tow vehicle Step trailer guidelinesSpeed Rating TiRe fUNDaMeNTaLSTable a. Speed Rating Letter Ratingtrailer guidelines Tire Safety TipsTire Repair Replacing Worn or Damaged TiresLug Nut Torque Requirements Table B. Tire Wear TroubleshootingWheel Rims Wheels, Bearings and Lug Nutstrailer guidelines Lights and SignalsTable C. Tire Torque Requirements Figure M. Trailer to Tow Vehicle Wiring DiagramBATCH appendix — concrete mix informationCONCReTe Mix iNfORMaTiON Sieve aNaLYSiS-peRCeNTpaSSiNgappendix — concrete mix information Figure O. Slump Test 2/3 Full SLUMP TEST PROCEDUREappendix — concrete mix information Figure N. Slump Test 1/3 FullPossible Problem troubleshooting pumpTroubleshooting pump SymptomPossible Problem Troubleshooting pump — Continuedtroubleshooting pump SymptomPossible Problem troubleshooting engineTroubleshooting Diesel engine Symptomtroubleshooting hydraulic brakes Troubleshooting electrical troubleshooting electricalC A B control box cOMPONENT LOCATORDIGITAL READOUT wiring diagram control box INTERNALMODULE C E A D G B HOPPER VIBRATOR LOCATOR OptionCONTROL BOX HOPPERCONTROL BOX INTERIOR VIBRATOR RELAY wiring diagram HOPPER VIBRATOR optionD C EB A GE F R K I J T S O L M P N HYDRAULIC SYSTEM lOCATOR DIAGRAMMANIFOLD HYDRAULIC SYSTEM DIAGRAMC D K wiring diagram LOCATOR 1 EXTERNAL control boxMANIFOLD wiring diagram 1 EXTERNAL control boxB E E I wiring diagram LOCATOR 2 EXTERNAL control boxwiring diagram 2 EXTERNAL control box Service Department NUMBER ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL HERE’S HOW TO GET HELP