Manuals / Multiquip / Household Appliance / Water Pump

Multiquip LS600P operation manual wiring diagram 2 EXTERNAL control box

Models: LS600P

1 88

Download 88 pages 1.68 Kb

Page 87

wiring diagram 2 (EXTERNAL control box)

wiring diagram 2 (EXTERNAL control box)

A

A

L		YELLOW
L
CONTRO
REAR
BOX		WHITE
VIEW	YELLOW	WHITE
VIEW	WHITE
J1	WHITE
J1	YELLOW
J2	YELLOW
J2	WHITE
J3	WHITE
J3	YELLOW
J4	YELLOW
J4
J5

				J3							J3

			8	7	6	5				5	6	7	8

			4	3	2	1				1	2	3	4

				J4							J4

			8	7	6	5				5	6	7	8

			4	3	2	1				1	2	3	4

INSIDE			OUTSIDE
CONTROL	J3 MALE		CONTROL
	J3 MALE		CONTROL
BOX	INTERFACE		BOX
	CONNECTOR
P3	(YELLOW)		P3

A

B		PROXIMITY
		PROXIMITY
16 AWG WHITE	C	SWITCH “B”
16 AWG BLUE
16 AWG BROWN		G
16 AWG GREEN		G

1

2

3

4

5

6

7

8

A	INSIDE	OUTSIDE
A	CONTROL	CONTROL
	BOX	BOX

4		16 AWG BLUE		INDICATOR “RED” ACTIVE
3				BETWEEN GND. 800 mV
3		16 AWG BROWN
2	SIGNAL
2
1	SIGNAL
1
8	NOT USED
8				PROXIMITY
	NOT USED			PROXIMITY
7	NOT USED			SWITCH “A”
7			F
	+12 VDC
6	+12 VDC
6
5	GND.
5
		OVER TEMP SIGNAL
A

ENGINE

TEMP. SWITCH

NOT USED

NOT USED NOT USED

NOT USED

	SPARE
	OVER TEMP
	PROX A
	PROX B
	PROX C
	PROX D
	POWER	B
	GROUND	B
	GROUND
	AUTO LUBE	CONTROLLER
	FLOW A 12VDC	BLACK
	FLOW B 12VDC	POTTED
	FLOW B 12VDC

HEAT EXCHANGER

“COOLING FAN”

FLOW

CONTROL

C

H

1

NOT USED

P4

1

BROKEN FAN BELT

PRE-HEAT 12 SEC. +12VDC OUT

BOX

P4

4

2

A B

D	16 AWG DARK
	BLUE

+12 VDC

14 AWG RED

16 AWG RED

			ORANGE	2
				2
			BLUE	3
				3
				4
			12VDC	5
				5
				6
			BLUE	7
				7
				8
				A
			100
			3W	P5
				P5
				1
				2
				3
				4
				5
				6
				7
				8
	17
A		15/54		A
				A
	30
	30	50A
		50A
	58	19
	IGNITION
	SWITCH

3

16 AWG BLACK

2

16 AWG WHITE

1

14 AWG BLACK

ENGINE

8

GND.

7

6

16 AWG RED

5

16 AWG BLACK

K1-1

INSIDE

OUTSIDE

STOP FAN

CONTROL

CONTROL

A

WHEN CRANKING

BOX

BOX

87A

J4 MALE

30

87

E

INTERFACE

CONNECTOR

(WHITE)

87A

ACCUMULATOR

30

87

DUMP VALVE

“UNLOADER”

K3-1

P5

FAN POWER

4

N

O

3

16 AWG RED

CB2

GLOW PLUGS

2

50 AMP

1

FAN POWER

8

7

K2-1

16

6

ENGINE

AWG

5

PRE-HEAT

87A

RED

30

87

INSIDE

OUTSIDE

A

CONTROL

CONTROL

J

85

85

85

CB1

BOX

BOX

K

L

M

50 AMP

J5 MALE

K1

PRE-HEAT

I

FUEL

STOP FAN

K2

K3

LIFT

ENGINE

FAN

INTERFACE

WHEN

PUMP

PRE-HEAT

POWER

CONNECTOR

CRANKING

STARTER

86

86

86

(YELLOW)

16 AWG

BLACK

16 AWG

BLACK

P

ENGINE

16 AWG BLACK

GND.

	CONNECTIONS TO J3, J4 AND J5 RECEPTACLES ON	ENGINE
	DIGITAL CONTROL BOX (LS600P)	ENGINE
	DIGITAL CONTROL BOX (LS600P)	GND.

MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13) — page 87

Image 87

Multiquip LS600P operation manual wiring diagram 2 EXTERNAL control box

Contents

concrete pump Operation ManualMODEL LS600P SERIESCrystalline silica from bricks proposition 65 warningSome examples of these chemicals are Lead from lead-basedpaintssilicosis/respiratory warnings SILICOSIS WARNINGRESPIRATORY HAZARDS 6-11 Table of ContentsNOTICE LS600P Concrete PumpBest Deal! Order via internet Dealers Only Parts Ordering ProceduresOrdering parts has never been easier choose from three easy optionsSymbol Safety InformationSAFETY MESSAGES SAFETY SYMBOLSﬁrst aid kit GENERAL SAFETYPUMP SAFETY ﬁre extinguishereNgiNe SafeTY Safety InformationNOTICE NOTICE FUEL SAFETYBATTERY SAFETY Safety InformationTRaNSpORTiNg SafeTY TOWiNg SafeTYSafety Information Safety Information eNviRONMeNTaL SafeTY/DeCOMMiSSiONiNgeMiSSiONS iNfORMaTiON Emission Control Labelspecifications Table 1. Pump SpecificationsTable 2. Engine Specifications Figure 1. Dimensions dimensionsTable 3. Pump Dimensions Reference Dimensions in. mm LetterFigure 2. Operation Hand Signals important hand signalsConcrete Mix Design general informationNOTICE Regional Differencespumping information Remixtures general informationSnap-JointCouplings Downhill PumpingVertical Pumping Hose PulsationNOTICE Preventing Mix Set-UpAfter Pump Shutdowngeneral information NOTICEHose Line Pressure Clearing The System After Mix Set UpClearing Concrete Blockage Clearing Shuttle Tube Blockagegeneral information Reverse Pumping ProcedureShuttle Tube Inspection Procedure Accumulator Pressuregeneral information Figure 4. Pumping CycleFigure 3. Pumping Cycle Figure 5. Pump Components View pump componentspump components 4.Hydraulic Oil Reservoir Access Cover - Remove this cover to gain access to the hydraulic oil tank for maintenance/cleaningFigure 6. Pump Components View pump components Continued23.Engine — Perkins 1104D-44TATurbo Diesel engine pump components Continueddigital control panel components jogging switchdigital control panel components PRIMARY SCREENSECONDARY SCREENS ScreenENGINE components Fuel Check Fuel Safetyinspection Before StartingDIPSTICK Engine Oil CheckHydraulic Oil Check inspectionFigure 15. Filling the Lubrication Box inspectionFigure 14. Adding Hydraulic Oil Filler Hole TOP COVERHydraulic Rear Stabilizer Jacks Optional SETUPLocation of Pump Rear Stabilizer JacksFigure 23. Direction Control Switch FORWARD Starting Procedure2.Place the cylinder stroke control switch in the operationoperation Hose LubricationPriming The Pump With Slurry Mixture Pumpingoperation THROTTLE ON STROKES: STROKES/MIN YDS/HRHOSE/LINE BLOCKAGE Figure 30. Hydraulic Oil Temperature GaugeNOTICE Remote Control OptionalRadio Remote Control operationoperation Radio Remote Control Buttons OperationScreen Radio Remote Control ProgrammingRemote Control Cable Operation 25 ft operation1000 maintenanceTable 5. Inspection/Maintenance 10 Hrsmaintenance Air Cleaner with Dust IndicatorGeneral Inspection DEATHNOTICE Air Cleaner 250 Hoursmaintenance NOTICEChecking Engine Oil Daily Changing Engine Oil And Filtermaintenance Coolant Antifreeze/Summer Coolant Water Radiator MaintenanceTable 7. Anti-FreezeOperating Temperatures Radiator/Cooling SystemOil And Fuel Lines Fuel FilterIn-LineFuel Filter Fuel/Water Separator Primary FilterAMPUTATION HAZARD Battery MaintenanceCleaning The Pump And Delivery System Battery SafetyHydraulic Oil System Maintenance maintenanceNOTICE NOTICE Cleaning the Lubrication BoxCylinder Lubrication Box maintenancemaintenance Accumulator CircuitChecking Accumulator Bladder Pressure Wear Plate and Cutting RingDANGER Cylinder Cup Replacement ProcedureChanging the Concrete Cylinder Piston Cups maintenancemaintenance Wear Plate And Cutting Ring ReplacementWear Plate Installation Wear Ring InstallationLong Term Storage Pump Heat Exchanger Cooling FanPressure Test CYLINDER STROKEhydraulic Brakes trailer maintenanceManually Adjusting the Brakes Trailer BrakesNOTICE Adjustable ChannelWheel Bearings trailer maintenanceDANGER Wheel Hub AdjustmenttORSION Suspension trailer maintenancetrailer guidelines COMMON CaUSeS fOR LOSS Of TRaiLeRTRaiLeR TOWiNg gUiDeLiNeS DRiviNg CONDiTiONS COUpLiNg TO THe TOW veHiCLetrailer guidelines trailer guidelines iNOpeRaBLe BRaKeS, LigHTS OR MiRRORSTRaiLeR TOWiNg TipS TRaiLeR viN TagBRaKe CONTROLLeR eLeCTRiCaL CONNeCTORTOW veHiCLe SUSpeNSiON SYSTeMJaCKSTaND SafeTY CHaiNSTRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR BReaKaWaY SYSTeMReplace worn or damaged hitch ball trailer guidelinestrailer guidelines attaching Safety ChainBreakaway Brake System Breakaway Cable Surge Brake SystemPintle Coupler and Pintle Hook Connecting Trailer LightsUncoupling the Ball Hitch piNTLe HiTCH COUpLeRtrailer guidelines Coupling Trailer to Tow vehicle pintle CouplerTiRe SafeTY Unsafe Tires, Lug Nuts or Wheels Determining Load Limit of Trailertrailer guidelines Step StepDetermining Load Limit of Tow vehicle Step trailer guidelinesSpeed Rating TiRe fUNDaMeNTaLSTable a. Speed Rating Letter Ratingtrailer guidelines Tire Safety TipsTire Repair Replacing Worn or Damaged TiresLug Nut Torque Requirements Table B. Tire Wear TroubleshootingWheel Rims Wheels, Bearings and Lug Nutstrailer guidelines Lights and SignalsTable C. Tire Torque Requirements Figure M. Trailer to Tow Vehicle Wiring DiagramBATCH appendix — concrete mix informationCONCReTe Mix iNfORMaTiON Sieve aNaLYSiS-peRCeNTpaSSiNgappendix — concrete mix information Figure O. Slump Test 2/3 Full SLUMP TEST PROCEDUREappendix — concrete mix information Figure N. Slump Test 1/3 FullPossible Problem troubleshooting pumpTroubleshooting pump SymptomPossible Problem Troubleshooting pump — Continuedtroubleshooting pump SymptomPossible Problem troubleshooting engineTroubleshooting Diesel engine Symptomtroubleshooting hydraulic brakes Troubleshooting electrical troubleshooting electricalC A B control box cOMPONENT LOCATORwiring diagram control box INTERNAL MODULEDIGITAL READOUT C E A D G B HOPPER VIBRATOR LOCATOR OptionCONTROL BOX HOPPERCONTROL BOX INTERIOR VIBRATOR RELAY wiring diagram HOPPER VIBRATOR optionD C EB A GE F R K I J T S O L M P N HYDRAULIC SYSTEM lOCATOR DIAGRAMMANIFOLD HYDRAULIC SYSTEM DIAGRAMC D K wiring diagram LOCATOR 1 EXTERNAL control boxMANIFOLD wiring diagram 1 EXTERNAL control boxB E E I wiring diagram LOCATOR 2 EXTERNAL control boxwiring diagram 2 EXTERNAL control box Service Department NUMBER ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL HERE’S HOW TO GET HELP