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LS600P operation manual wiring diagram LOCATOR 2 EXTERNAL control box, B E E I
Models:
LS600P
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Troubleshooting
Specifications
Install
Figure M. Trailer to Tow Vehicle Wiring Diagram
Cylinder Cup Replacement Procedure
Warranty
Dimension
Maintenance
Connecting Trailer Lights
Symptom
Page 86
Image 86
wiring diagram LOCATOR 2 (EXTERNAL control box)
B
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page 86 — MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13)
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Contents
SERIES
Operation Manual
MODEL LS600P
concrete pump
Lead from lead-basedpaints
proposition 65 warning
Some examples of these chemicals are
Crystalline silica from bricks
RESPIRATORY HAZARDS
silicosis/respiratory warnings
SILICOSIS WARNING
LS600P Concrete Pump
Table of Contents
NOTICE
6-11
choose from three easy options
Parts Ordering Procedures
Ordering parts has never been easier
Best Deal! Order via internet Dealers Only
SAFETY SYMBOLS
Safety Information
SAFETY MESSAGES
Symbol
fire extinguisher
GENERAL SAFETY
PUMP SAFETY
first aid kit
NOTICE
eNgiNe SafeTY
Safety Information
Safety Information
FUEL SAFETY
BATTERY SAFETY
NOTICE
Safety Information
TRaNSpORTiNg SafeTY
TOWiNg SafeTY
Emission Control Label
eNviRONMeNTaL SafeTY/DeCOMMiSSiONiNg
eMiSSiONS iNfORMaTiON
Safety Information
Table 2. Engine Specifications
specifications
Table 1. Pump Specifications
Reference Dimensions in. mm Letter
dimensions
Table 3. Pump Dimensions
Figure 1. Dimensions
important hand signals
Figure 2. Operation Hand Signals
general information
Concrete Mix Design
general information
Regional Differences
pumping information Remixtures
NOTICE
Hose Pulsation
Downhill Pumping
Vertical Pumping
Snap-JointCouplings
NOTICE
Preventing Mix Set-UpAfter Pump Shutdown
general information
NOTICE
Clearing Shuttle Tube Blockage
Clearing The System After Mix Set Up
Clearing Concrete Blockage
Hose Line Pressure
Accumulator Pressure
Reverse Pumping Procedure
Shuttle Tube Inspection Procedure
general information
Figure 3. Pumping Cycle
general information
Figure 4. Pumping Cycle
pump components
Figure 5. Pump Components View
4.Hydraulic Oil Reservoir Access Cover - Remove this cover to gain access to the hydraulic oil tank for maintenance/cleaning
pump components
pump components Continued
Figure 6. Pump Components View
pump components Continued
23.Engine — Perkins 1104D-44TATurbo Diesel engine
jogging switch
digital control panel components
Screen
PRIMARY SCREEN
SECONDARY SCREENS
digital control panel components
ENGINE components
Before Starting
Fuel Safety
inspection
Fuel Check
inspection
Engine Oil Check
Hydraulic Oil Check
DIPSTICK
TOP COVER
inspection
Figure 14. Adding Hydraulic Oil Filler Hole
Figure 15. Filling the Lubrication Box
Rear Stabilizer Jacks
SETUP
Location of Pump
Hydraulic Rear Stabilizer Jacks Optional
operation
Starting Procedure
2.Place the cylinder stroke control switch in the
Figure 23. Direction Control Switch FORWARD
Pumping
Hose Lubrication
Priming The Pump With Slurry Mixture
operation
Figure 30. Hydraulic Oil Temperature Gauge
THROTTLE ON STROKES: STROKES/MIN YDS/HR
HOSE/LINE BLOCKAGE
operation
operation
Remote Control Optional
Radio Remote Control
NOTICE
Radio Remote Control Buttons Operation
operation
operation
Radio Remote Control Programming
Remote Control Cable Operation 25 ft
Screen
10 Hrs
maintenance
Table 5. Inspection/Maintenance
1000
DEATH
Air Cleaner with Dust Indicator
General Inspection
maintenance
NOTICE
Air Cleaner 250 Hours
maintenance
NOTICE
maintenance
Checking Engine Oil Daily
Changing Engine Oil And Filter
Radiator/Cooling System
Radiator Maintenance
Table 7. Anti-FreezeOperating Temperatures
Coolant Antifreeze/Summer Coolant Water
Fuel/Water Separator Primary Filter
Fuel Filter
In-LineFuel Filter
Oil And Fuel Lines
Battery Safety
Battery Maintenance
Cleaning The Pump And Delivery System
AMPUTATION HAZARD
NOTICE
Hydraulic Oil System Maintenance
maintenance
maintenance
Cleaning the Lubrication Box
Cylinder Lubrication Box
NOTICE
Wear Plate and Cutting Ring
Accumulator Circuit
Checking Accumulator Bladder Pressure
maintenance
maintenance
Cylinder Cup Replacement Procedure
Changing the Concrete Cylinder Piston Cups
DANGER
Wear Ring Installation
Wear Plate And Cutting Ring Replacement
Wear Plate Installation
maintenance
CYLINDER STROKE
Heat Exchanger Cooling Fan
Pressure Test
Long Term Storage Pump
Trailer Brakes
trailer maintenance
Manually Adjusting the Brakes
hydraulic Brakes
trailer maintenance
Adjustable Channel
Wheel Bearings
NOTICE
trailer maintenance
Wheel Hub Adjustment
tORSION Suspension
DANGER
TRaiLeR TOWiNg gUiDeLiNeS
trailer guidelines
COMMON CaUSeS fOR LOSS Of TRaiLeR
trailer guidelines
DRiviNg CONDiTiONS
COUpLiNg TO THe TOW veHiCLe
TRaiLeR viN Tag
iNOpeRaBLe BRaKeS, LigHTS OR MiRRORS
TRaiLeR TOWiNg TipS
trailer guidelines
SUSpeNSiON SYSTeM
eLeCTRiCaL CONNeCTOR
TOW veHiCLe
BRaKe CONTROLLeR
BReaKaWaY SYSTeM
SafeTY CHaiNS
TRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR
JaCKSTaND
trailer guidelines
Replace worn or damaged hitch ball
Breakaway Cable Surge Brake System
attaching Safety Chain
Breakaway Brake System
trailer guidelines
piNTLe HiTCH COUpLeR
Connecting Trailer Lights
Uncoupling the Ball Hitch
Pintle Coupler and Pintle Hook
Coupling Trailer to Tow vehicle pintle Coupler
trailer guidelines
trailer guidelines
TiRe SafeTY Unsafe Tires, Lug Nuts or Wheels
Determining Load Limit of Trailer
trailer guidelines
Step
Determining Load Limit of Tow vehicle Step
Step
Letter Rating
TiRe fUNDaMeNTaLS
Table a. Speed Rating
Speed Rating
Replacing Worn or Damaged Tires
Tire Safety Tips
Tire Repair
trailer guidelines
Wheels, Bearings and Lug Nuts
Table B. Tire Wear Troubleshooting
Wheel Rims
Lug Nut Torque Requirements
Figure M. Trailer to Tow Vehicle Wiring Diagram
Lights and Signals
Table C. Tire Torque Requirements
trailer guidelines
Sieve aNaLYSiS-peRCeNTpaSSiNg
appendix — concrete mix information
CONCReTe Mix iNfORMaTiON
BATCH
appendix — concrete mix information
Figure N. Slump Test 1/3 Full
SLUMP TEST PROCEDURE
appendix — concrete mix information
Figure O. Slump Test 2/3 Full
Symptom
troubleshooting pump
Troubleshooting pump
Possible Problem
Symptom
Troubleshooting pump — Continued
troubleshooting pump
Possible Problem
Symptom
troubleshooting engine
Troubleshooting Diesel engine
Possible Problem
troubleshooting hydraulic brakes
troubleshooting electrical
Troubleshooting electrical
control box cOMPONENT LOCATOR
C A B
DIGITAL READOUT
wiring diagram control box INTERNAL
MODULE
HOPPER
HOPPER VIBRATOR LOCATOR Option
CONTROL BOX
C E A D G B
wiring diagram HOPPER VIBRATOR option
CONTROL BOX INTERIOR VIBRATOR RELAY
HYDRAULIC SYSTEM lOCATOR DIAGRAM
D C EB A GE F R K I J T S O L M P N
HYDRAULIC SYSTEM DIAGRAM
MANIFOLD
wiring diagram LOCATOR 1 EXTERNAL control box
C D K
wiring diagram 1 EXTERNAL control box
MANIFOLD
wiring diagram LOCATOR 2 EXTERNAL control box
B E E I
wiring diagram 2 EXTERNAL control box
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
PLEASE HAVE THE MODEL AND SERIAL
Service Department