Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip MQP45GM, MQP20IZ, MQP40IZ, MQP60IV, MQP50IZ, MQP30GM, MQP30DZ, MQP60GM installation manual

Models: MQP60GM MQP30DZ MQP30GM MQP50IZ MQP60IV MQP45GM MQP40IZ MQP20IZ

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PAGE 2 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)

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Multiquip MQP45GM, MQP20IZ, MQP40IZ, MQP60IV, MQP50IZ, MQP30GM, MQP30DZ, MQP60GM installation manual

Contents

MQ Power Application & Installation ManualPage Heres HOW to GET Help Table of Contents Page Safety Message Alert Symbols Foryour Safety and the Safety of Others Safety Message Alert Symbols Accidental Starting Important Safety Instructions General Safety Important Safety Instructions General Safety Radiator Emergencies Operation SafetyMaintenance Safety Always know the location of the nearest fire extinguisher Battery Safety Fire Protection Genset should be inspected regularly for fire hazards Lifting the Generator Set Always drain fuel prior to lifting Introduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This Manual Overview Application and InstallationInstallation Application Location Installation OverviewCold Climates and Derating Factors Outdoor Locations Genset Sizing „ Static Uninterrupted Power Supplies UPSGenset Sizing Procedure Generator Set Sizing Calculations Step Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Running load should not be Generator Set Sizing Calculations Select a Generator SetEstablish the minimum size required Single-Phase Induction Motor Genset Sizing Determining Load CharacteristicsDetermining Load Characteristics Lighting Calculate SkVA as follows Genset Sizing Determining Load CharacteristicsThree-Phase Induction Motors Full SkVA Determining Load CharacteristicsCalculate SkW as follows 100 Three Phase Nema Motor Code Table 201 Static UPS Synchronous MotorsVariable Frequency Drives Equation above Output kVA is the nameplate kVA capacity Noise Laws and Regulations Noise ConsiderationRadiator discharge air high frequency sound Noise Zones Peak Day Comparison Chart dBA Environmental Considerations dBA Adding Additional Sound Sources Below estimates the noise level from multiple noise sources Effects of Distance Distance Effects on dBA See on page 32 for typical measures in reducing noise Reducing NoiseFollowing will help reduce structure-borne noise Following will help reduce airborne noise Acoustic Material Reducing Noise Mounting on a Slab Floor Access to SetMounting Mounting on a Sub-Base Fuel Tank Mounting Foundation Mounting Foundation Vibration Isolators Mountingthe Generator SETGeneral Information Installation and Adjustment Procedure Mounting Vibration Isolators Diesel Fuel Mechanical Installation Fuel System DieselFuel System Installation Supply Tank Mechanical Installation Fuel System Diesel Diesel Fuel Supply Minimum Fuel Supply / Return Hose and Pipe Sizes Mechanical Installation Fuel System Gaseous Fuels Gaseous Fuel Supply Mechanical Installation Fuel System Gaseous FuelsContaminants Pipe and Tube Sizing Natural GAS Schedule 40 Iron Pipe Sizing Typical Pipe Schematic for Propane Vapor Distribution Mechanical Installation Fuel System Liquid Propane Schedule 40 Iron Pipe Sizing Additional references include Fuel Storage RegulationsEnvironmental Protection Field Installing a Generator Exhaust System Mechanical Installation Exhaust SystemExhaust System Installation Mechanical Installation Exhaust System Condensation Trap Exhaust System Installation Reference Data Factory Recommended Engine Exhaust Silencers MQ Power Batteries Mechanical Installation Battery SystemPurpose of the Battery How BatteriesWork Engine Starting System Mechanical Installation Battery System„ See the Battery Safety Instructions on Preparation of Charged and Wet Batteries Mechanical Installation NEW BatteryNew Battery Installation Preparation of Dry Charged Charged and Moist Batteries Dry Charged Batteries Mechanical Installation NEW BatteryRemoving Old Battery Charged and Moist Batteries Activation Step One 1 -Visual Inspection See Flow Chart, on next Battery System -TESTING BatteryBatteryTesting Step Three 3 Load Procedure Battery System Batterytesting Chart Battery Testing Chart Charging LowWater-loss Batteries Battery System Charging BatteryBattery Storage Battery System Battery Charger LC1224-500-2 Battery Charger Battery System Battery ChargerFC & FCA Battery Charger FC1224-10-2011U Battery Charger Battery Charger Safety Battery System Battery Charger SafetyBattery Charger Installation Ventilation and Cooling Mechanical Installation -VENTILATION and CoolingEngine Cooling Vents and Ducts Mechanical Installation -VENTILATION and Cooling Louvers Mechanical Installation Mounted Radiator Cooling Factory Mounted RadiatorVentilation Radiator Set Requirements Mechanical Installation Mounted Radiator CoolingMounted Radiator Cooling System Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling optional Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling Mechanical Installation Hotwell Cooling Hot Well Installation 19,200/60x8 = 40 gpm Mechanical Installation Heat Exchanger CoolingHeat Exchanger Coolant Heaters Coolant TreatmentCoolantTreatment Electrical Installation DC Controlwiring Control box contains the following „ Digital Control Module DC Control Wiring Control BOX Back PanelControl Box „ Control Box Back Panel Components DC Controlwiring Control BOX Back Panel L3 3 PH Generator Set Wire Diagram Transfer Switch AC Electrical Connections AC Electrical Connections Connection Of Generator Leads For Correct Voltage Output Breaker Electrical TerminationsMounted fuel tank is used, the electrical stub-up Line circuit breaker AC Electrical Connections System Grounding AC Electrical Connections System Grounding Pole ATS AC Electrical Connections Equipment Grounding Equipment Grounding Electrical Distribution System Electrical Distribution System PRE-START Preparation PRE-START Preparation Run the Generator Set Appendix Installation Checklist For MQ Power Industrial Generators Appendix MAIN-LINE Circuit Breaker Appendix MAIN-LINE Circuit Breaker Appendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Generator Model MQP300IV MQP350IV MQP400IV Appendix Engine Specifications Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Dimensions and Weights MQ Power Generator Dimensions & Weights Appendix Dimensions Andweights MQ Power Generator Dimensions & Weights Heres HOW to GET Help