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Multiquip MQP40IZ, MQP20IZ installation manual MQ Power, Application & Installation Manual

Models: MQP60GM MQP30DZ MQP30GM MQP50IZ MQP60IV MQP45GM MQP40IZ MQP20IZ

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APPLICATION & INSTALLATION MANUAL

MQ POWER

Industrial Generator Set

Application & Installation

Manual

© COPYRIGHT 2007, MQ PPOWER

Revision #4 (09/07/07)

MQPOWER	PARTS DEPARTMENT:
A Division of Multiquip Inc.	PARTS DEPARTMENT:
POST OFFICE BOX 6254	800-427-1244
CARSON, CA 90749	FAX: 800-637-3284
310-537-3700 • 800-883-2551	SERVICE DEPARTMENT:
FAX:310-632-2656	800-835-2551
E-MAIL: mqpower@multiquip.com	FAX:310-638-8046
WWW:www.mqpower.com

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Multiquip MQP40IZ, MQP20IZ, MQP45GM, MQP60IV, MQP50IZ, MQP30GM installation manual MQ Power, Application & Installation Manual

Contents

Application & Installation Manual MQ PowerPage Heres HOW to GET Help Table of Contents Page Foryour Safety and the Safety of Others Safety Message Alert Symbols Accidental Starting Safety Message Alert Symbols General Safety Important Safety Instructions General Safety Radiator Important Safety Instructions Maintenance Safety Operation SafetyEmergencies Always know the location of the nearest fire extinguisher Battery Safety Genset should be inspected regularly for fire hazards Fire Protection Always drain fuel prior to lifting Lifting the Generator Set Introduction Always remember Safety FIRST!!! Safety involves twoIntroduction About This Manual Installation Application and InstallationOverview Application Cold Climates and Derating Factors Installation OverviewLocation Outdoor Locations Genset Sizing Procedure „ Static Uninterrupted Power Supplies UPSGenset Sizing Generator Set Sizing Calculations Step Sequence Guidelines 765.7 Repeat steps a and b as necessary through all the worksheets Establish the minimum size required Generator Set Sizing Calculations Select a Generator SetRunning load should not be Determining Load Characteristics Lighting Genset Sizing Determining Load CharacteristicsSingle-Phase Induction Motor Three-Phase Induction Motors Genset Sizing Determining Load CharacteristicsCalculate SkVA as follows Calculate SkW as follows Determining Load CharacteristicsFull SkVA 100 201 Three Phase Nema Motor Code Table Variable Frequency Drives Synchronous MotorsStatic UPS Equation above Output kVA is the nameplate kVA capacity Radiator discharge air high frequency sound Noise ConsiderationNoise Laws and Regulations Noise Zones Peak Day Environmental Considerations dBA Comparison Chart dBA Below estimates the noise level from multiple noise sources Adding Additional Sound Sources Distance Effects on dBA Effects of Distance Following will help reduce structure-borne noise Reducing NoiseSee on page 32 for typical measures in reducing noise Following will help reduce airborne noise Reducing Noise Acoustic Material Mounting Access to SetMounting on a Slab Floor Mounting on a Sub-Base Fuel Tank Mounting Foundation Mounting Foundation General Information Mountingthe Generator SETVibration Isolators Mounting Vibration Isolators Installation and Adjustment Procedure Fuel System Installation Mechanical Installation Fuel System DieselDiesel Fuel Supply Tank Mechanical Installation Fuel System Diesel Minimum Fuel Supply / Return Hose and Pipe Sizes Diesel Fuel Supply Mechanical Installation Fuel System Gaseous Fuels Contaminants Mechanical Installation Fuel System Gaseous FuelsGaseous Fuel Supply Natural GAS Schedule 40 Iron Pipe Sizing Pipe and Tube Sizing Typical Pipe Schematic for Propane Vapor Distribution Liquid Propane Schedule 40 Iron Pipe Sizing Mechanical Installation Fuel System Environmental Protection Fuel Storage RegulationsAdditional references include Exhaust System Installation Mechanical Installation Exhaust SystemField Installing a Generator Exhaust System Mechanical Installation Exhaust System Condensation Trap Factory Recommended Engine Exhaust Silencers Exhaust System Installation Reference Data Purpose of the Battery Mechanical Installation Battery SystemMQ Power Batteries How BatteriesWork „ See the Battery Safety Instructions on Mechanical Installation Battery SystemEngine Starting System New Battery Installation Mechanical Installation NEW BatteryPreparation of Charged and Wet Batteries Preparation of Dry Charged Charged and Moist Batteries Removing Old Battery Mechanical Installation NEW BatteryDry Charged Batteries Charged and Moist Batteries Activation BatteryTesting Battery System -TESTING BatteryStep One 1 -Visual Inspection See Flow Chart, on next Step Three 3 Load Procedure Battery Testing Chart Battery System Batterytesting Chart Battery Storage Battery System Charging BatteryCharging LowWater-loss Batteries Battery System Battery Charger FC & FCA Battery Charger Battery System Battery ChargerLC1224-500-2 Battery Charger FC1224-10-2011U Battery Charger Battery Charger Installation Battery System Battery Charger SafetyBattery Charger Safety Engine Cooling Mechanical Installation -VENTILATION and CoolingVentilation and Cooling Vents and Ducts Louvers Mechanical Installation -VENTILATION and Cooling Factory Mounted RadiatorVentilation Mechanical Installation Mounted Radiator Cooling Mounted Radiator Cooling System Mechanical Installation Mounted Radiator CoolingRadiator Set Requirements Remote Radiator Cooling optional Mechanical Installation Remote Radiator Cooling Remote Radiator Cooling Mechanical Installation Remote Radiator Cooling Hot Well Installation Mechanical Installation Hotwell Cooling Heat Exchanger Mechanical Installation Heat Exchanger Cooling19,200/60x8 = 40 gpm CoolantTreatment Coolant TreatmentCoolant Heaters Electrical Installation DC Controlwiring Control Box DC Control Wiring Control BOX Back PanelControl box contains the following „ Digital Control Module „ Control Box Back Panel Components L3 3 PH DC Controlwiring Control BOX Back Panel Generator Set Wire Diagram AC Electrical Connections Transfer Switch Connection Of Generator Leads For Correct Voltage Output AC Electrical Connections Mounted fuel tank is used, the electrical stub-up Electrical TerminationsBreaker Line circuit breaker AC Electrical Connections System Grounding Pole ATS AC Electrical Connections System Grounding Equipment Grounding AC Electrical Connections Equipment Grounding Electrical Distribution System Electrical Distribution System PRE-START Preparation Run the Generator Set PRE-START Preparation Appendix Installation Checklist Appendix MAIN-LINE Circuit Breaker For MQ Power Industrial Generators Appendix MAIN-LINE Circuit Breaker MQ Power Industrial Generator Specifications Appendix Generator Specifications Appendix Generator Specifications MQ Power Industrial Generator Specifications Appendix Engine Specifications MQP175IV MQP200IV MQP250IV Appendix Engine Specifications Generator Model MQP300IV MQP350IV MQP400IV Generator Model MQP30GM MQP45GM MQP60GM MQP80GM MQP100GM Appendix Engine Specifications MQ Power Generator Dimensions & Weights Appendix Dimensions and Weights MQ Power Generator Dimensions & Weights Appendix Dimensions Andweights Heres HOW to GET Help