MECHANICAL INSTALLATION — FUEL SYSTEM (GASEOUS FUELS)
Pipe and Tube Sizing
Sizing gas piping for proper fuel delivery, both for flow and pressure is very important.Tables 12 thru 16 show maximum gas capacity for equivalent length for various pipe sizes considering the general fuel sysem operating requirements for proper operation of the generator set. The illustrations (Figures 11 thru 13) are typical pipe configurations for proper natural gas, liquid propane and propane vapor distribution. Consult NFPA 54 or other applicable codes for other operating conditions or other fuel system installation requirements.
Figure 11. Typical Pipe Schematic for Natural Gas Distribution
TABLE 12. NATURAL GAS SCHEDULE 40 IRON PIPE SIZING
Pipe Size (in.)
Length | 1/4 | 3/8 | 1/2 | 3/4 | 1 | 1 1/4 | 1 1/2 | 2 | 2 1/2 | 3 | 4 | |
(0.364) | (0.493) | (0.622) | (0.824) | (1.049) | (1.380) | (1.610) | (2.067) | (2.469) | (3.068) | (4.026) | ||
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| Maximum Capacity in Cubic Feet of Gas per Hour |
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10 | 43 | 95 | 175 | 360 | 680 | 1400 | 2100 | 3950 | 6300 | 11000 | 23000 | |
20 | 29 | 65 | 120 | 250 | 465 | 950 | 1460 | 2750 | 4350 | 7700 | 15800 | |
30 | 24 | 52 | 97 | 200 | 375 | 770 | 1180 | 2200 | 3520 | 6250 | 12800 | |
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40 | 20 | 45 | 82 | 170 | 320 | 660 | 990 | 1900 | 3000 | 5300 | 10900 | |
50 | 18 | 40 | 73 | 151 | 285 | 580 | 900 | 1680 | 2650 | 4750 | 9700 | |
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60 | 16 | 36 | 66 | 138 | 260 | 530 | 810 | 1520 | 2400 | 4300 | 8800 | |
70 | 15 | 33 | 61 | 125 | 240 | 490 | 750 | 1400 | 2250 | 3900 | 8100 | |
80 | 14 | 31 | 57 | 118 | 220 | 460 | 690 | 1300 | 2050 | 3700 | 7500 | |
90 | 13 | 29 | 53 | 110 | 205 | 430 | 650 | 1220 | 1950 | 3450 | 7200 | |
100 | 12 | 27 | 50 | 103 | 195 | 400 | 620 | 1150 | 1850 | 3250 | 6700 | |
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125 | 11 | 24 | 44 | 93 | 175 | 360 | 550 | 1020 | 1650 | 2950 | 6000 | |
150 | 10 | 22 | 40 | 84 | 160 | 325 | 500 | 950 | 1500 | 2650 | 5500 | |
175 | 9 | 20 | 37 | 77 | 145 | 300 | 460 | 850 | 1370 | 2450 | 5000 | |
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200 | 8 | 19 | 35 | 72 | 135 | 280 | 430 | 800 | 1280 | 2280 | 4600 |
TABLE 13. NATURAL GAS | ||||||||||||
Tube Size | K&L | 1/4 | 3/8 | 1/2 | 5/8 | 3/4 | 1 | 1 1/4 | 1 1/2 | 2 | 2 1/2 | |
(in.) |
| ACR | 3/8 | 1/2 | 5/8 | 3/4 | 7/8 | 1 1/8 | 1 3/8 | 1 5/8 | 2 1/8 | 2 5/8 |
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Outside | 0.375 | 0.500 | 0.625 | 0.750 | 0.875 | 1.125 | 1.375 | 1.625 | 2.125 | 2.625 | ||
Inside * |
| 0.305 | 0.402 | 0.527 | 0.652 | 0.745 | 0.995 | 1.245 | 1.481 | 1.959 | 2.435 | |
Length (ft) |
| Maximum Capacity in Cubic Feet of Gas per Hour |
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10 |
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| 27 | 55 | 111 | 195 | 276 | 590 | 1062 | 1675 | 3489 | 6173 |
20 |
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| 18 | 38 | 77 | 134 | 190 | 406 | 730 | 1151 | 2398 | 4242 |
30 |
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| 15 | 30 | 61 | 107 | 152 | 326 | 586 | 925 | 1926 | 3407 |
40 |
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| 13 | 26 | 53 | 92 | 131 | 279 | 502 | 791 | 1648 | 2916 |
50 |
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| 11 | 23 | 47 | 82 | 116 | 247 | 445 | 701 | 1461 | 2584 |
60 |
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| 10 | 21 | 42 | 74 | 105 | 224 | 403 | 635 | 1323 | 2341 |
70 |
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| 9.3 | 19 | 39 | 68 | 96 | 206 | 371 | 585 | 1218 | 2154 |
80 |
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| 8.6 | 18 | 36 | 63 | 90 | 192 | 345 | 544 | 1133 | 2004 |
90 |
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| 8.1 | 17 | 34 | 59 | 84 | 180 | 324 | 510 | 1063 | 1880 |
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100 |
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| 7.6 | 16 | 32 | 56 | 79 | 170 | 306 | 482 | 1004 | 1776 |
125 |
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| 6.8 | 14 | 28 | 50 | 70 | 151 | 271 | 427 | 890 | 1574 |
150 |
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| 6.1 | 13 | 26 | 45 | 64 | 136 | 245 | 387 | 806 | 1426 |
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175 |
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| 5.6 | 12 | 24 | 41 | 59 | 125 | 226 | 356 | 742 | 1312 |
200 |
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| 5.2 | 11 | 22 | 39 | 55 | 117 | 210 | 331 | 690 | 1221 |
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250 |
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| 4.7 | 10 | 20 | 34 | 48 | 103 | 186 | 294 | 612 | 1082 |
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300 |
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| 4.2 | 8.7 | 18 | 31 | 44 | 94 | 169 | 266 | 554 | 980 |
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*Table capacities are based on Type K copper tubing inside diameter (shown), which has the smallest inside diameter of the copper tubing products.
PAGE 42 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07)