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Models: 98RK 9816

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Pressure Systems, Inc.	98RK-1 & 9816 User’s Manual

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Contents

Rackmount Intelligent Pressure Scanners User’s Manual Page Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Table of Contents Calibration 100 Service 110 Troubleshooting Guide 136Start-up Software 144 150Our Warranty Our CompanyTechnical Support Website and E-Mail Our Firmware Our Publication DisclaimerThis page left intentionally blank Chapter General Information Introduction Typical NetScanner System Configuration Description of the Instruments Manifolds and Pressure Connections OptionsPressure Ranges Communication Interfaces 98RK-1 Rear PanelChapter Installation and Set Up Unpacking and Inspection Safety Considerations98RK-1 Scanner Interface Rack chassis 98RK-1 Scanner Interface Rack User’s Manual on CD-ROMConnections for External Modules Connections and Setup1 98RK-1 Chassis Connections with 9816 Scanners Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Network Communications Hookup StepInitial Network Screen for Windows XP Screen example is shown here Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Wait 10 seconds before reconnecting \ NUSS\NUSS.EXEPressure Systems, Inc 98RK-1 & 9816 User’s Manual Nuss Initial Screen Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Connections 98RK-1 Rear View Expanded View of Model 9816 IntelligentRUN Mode Inputs Supply AirCAL Mode Inputs Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Purge Mode Inputs Leak Mode Inputs Cluster, Rack, and Slot Identification Calibration Manifold Position Detector Circuit98RK-1 Front Pull-out Tray Diagram Top and Front Views Typical Depiction of C-R-S Scanner Identification Acquiring Data 2 TCP/UDP/IP Protocols Chapter Programming and Operation Commands & ResponsesIntroduction Commands General Command FormatCommand Field Position FieldBit# Chan# Binary Hex An Acknowledge with Data response, or ResponsesFormat Field Interpreting Offset Values Re-zero Calibration Adjustment Interpreting Gain Values Span Calibration AdjustmentFunctional Command Overview Interpreting Engineering Units OutputModule Data Acquisition Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Delivery of Acquired Data to Host Network Query and Control FunctionsOther Functions Psi9000 Query Network Detailed Command Description ReferencePower-up Clear Power UP Clear Command a CommandResponse ExampleReset Command B CONFIGURE/CONTROL MULTI-POINT Calibration Command C Command C ii ddddCommand C 00 pppp npts ord avg Response a00 F 3 1 64 Read response Pnt pppp.pppp Response Pppp.pppp pppp.pppp01 1 -2.5 C 01 2 0.0 C 01 3 ‘ 02’ is the sub-command index ii for Calculate & Apply 02 w08 w09 ‘ 03’ is the sub-command index ii for Abort Read Transducer Voltages Command VpppppfDddd dddd Converts each internal response datum value from Max.char005880 V11110V300000 Gggg g.gggg Calculate and SET Gains Command ZZpppp Z00F8 14.8890 Response 01289 1.06953 1.03750 0.99704 Read Transducer A/D Counts Command a ApppppfA11110 32767.000000 -32700.000000 10.000000A300000 10.000000Aaaabbbbcccc .. rrrrpppp Read HIGH-SPEED Data Command bAaaabbbbcccc..rrrr DEFINE/CONTROL Autonomous Host Streams Command c Command Ii ddddAutonomous PacketPressure Systems, Inc 98RK-1 & 9816 User’s Manual St ppppp sync per f num Pressure Systems, Inc 98RK-1 & 9816 User’s Manual 00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7 Command c- Sub-command Index 01 Start Stream Command 01 stExample Command c- Sub-command Index 02 Stop Stream Command 02 st02 0 c 03 3 c 01 Command c- Sub-command Index 03 Clear StreamCommand 03 st Ffff 0 20 7 Command c Sub-command Index 04 Return Stream InformationCommand 04 st Command c Sub-command Index 05 Select Data in a Stream St bbbbSelecting too many other data groups will compromise Module performanceBit # Chan # Binary Hex 05 1 0013 Read response St pro remport ipaddr 06 0 1 7500 Read response 06 0Calculate and SET Offsets Command h HppppHF000 Response 0010 0.0020 0.0015 Converts each internal response datum value from Max.ch Read Temperature Counts Command mMpppppf M11110 Read Temperature Voltages Command n Command n p ppppfN11110 53013 0.541698 0.503633Read Module Status Command q HhhhReturned value Set Digit hex or other decimal Firmware Version, as hex value+NOTE IP Address Resolution Method, as hex stateAuto UDP Broadcast@Reset, as hex state 9816 Read HIGH-PRECISION Data Command r Command r p ppppfR11110 234000 0.989500 1.005390Read Transducer Temperature Command t Command tpppppfDescription T11110Converts each internal value from Max.char Read Internal Coefficients Command uUfaacc-cc Span Cal Adjustment gain term Date of Factory Calibration see end-of-table noteOther Coefficients Description Datum Type EU Pressure Conversion Scaler default =Transducer Coefficient Description Datum Type Example Converts each datum parameter value ‘ dddd’ from Max.char Download Internal Coefficients CommandVfaacc-ccdddd dddd V00800-01 0.000 1.000 Response returned is V01101 6.894757 Response returned isSET/DO Operating OPTIONS/FUNCTIONS Command w Wii dd eeeeEnergize C1 Set Cal Valves to CAL/RE-ZERO or Chart Set Number of A/D Samples to Average . default =Energize C3 Set Cal Valves to Purge or Leak Chart Set Maximum Temperature Alarm Set Point in 0 CEnable Source Air Check default Disable Source Air Check Set Minimum Source Air Pressure per eeee as decimalW1200 W0C01Network Query UDP/IP Command psi9000 Subnet, iparpst, udpast, pwrst, rack, cluster, slotSee response above Psireboot 12-34-56-78-90-12 Response None RE-BOOT Module UDP/IP Command psirebootCommand Psireboot ethadr Command Psirarp ethadr Psirarp 12-34-56-78-90-12 Response NoneChapter Calibration Introduction Figures 4.1 Pneumatic Diagrams of the Calibration Manifold Re-zero Calibration Re-zero Calibration Valve ControlDescription TCP/IP Data Span CalibrationRe-zero Calibration Summary Span Calibration Valve Control Span Calibration Summary See SecIntegrated Multi-Point Calibration Adjustment See SectionCalibration Valve Control Coefficients in transducer non-volatile memoryMulti-Point Calibration Summary Line Pressure Precautions Coefficient StorageChapter Service Maintenance Exploded View of 9816 Calibration ManifoldComponent Cross Reference With Upgraded Purge BlockComponent Section Common Maintenance Module Disassembly PC299 BoardElectronic Circuit Board Replacement 3.1 PC-206 Amplifier/Multiplexer BoardCalibration Valve Out of its Case Showing PC-206 Board 3.2 PC-299 Ethernet Microprocessor/A-D Board PC-299 Board PC-299 Board with Cable ConnectionsValve Manifold Position Detector Circuit Compression Fittings Scanner Front Panel LED AssemblySee drawings Figures 5.7a, 5.7b, and 5.7c Scanner with Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Replacement of Transducers Top View of DH200Hex-head standoff screws used on DH200 positions 2 Be over tightened or else the screw may breakModel 9816 Solenoid Replacement .9aSchematic of 9816 Solenoids Solenoids Attached to ModuleReplacement of O-Rings 6.1 DH200 Pressure Transducer O-Ring Replacement DH200 Transducer O-Ring ReplacementTubing Plate O-Ring Replacement Adapter Plate O-Ring Replacement Calibration Manifold Piston O-Ring Replacement Solenoid Valve O-Ring Replacement Module Rear Manifold O-Ring Replacement For glued O-ring replacementFor non-glued flared post O-ring replacement For allSolenoid Valve O-Ring Replacement Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure rating of the supply-sensing transducer is 150 psi Supply Air and Purge Air Sensing TransducersAs you are looking at the pneumatic backplane, the two Front Pull-out Slide Tray Upgrading Module Firmware Upgrading Firmware via Host TCP/IP PortUpdate Firmware Screen Checking 98RK-1 Scanner Interface Rack Power-up Sequence Checking Module LED Power-Up Sequence Checking Module TCP/IP Communications Module IP Address AssignmentHost IP Address Assignment for Windows Operating Systems Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Verifying Host TCP/IP Communications Zero and Gain Calibration Troubleshooting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Chapter Start-up Software Introduction Appendix a Cable Design NetScanner Ethernet Interface CableAppendix B NetScanner System Range Codes Range Code Full Scale Pressure Minimum CalibrationPressure Systems, Inc.98RK-1 & 9816 User’s Manual Appendix C Creating a Shortcut Icon Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Appendix D Merchandise Return Procedure Bill To and Ship To addressHeadquarters/Factory European Office