Chapter General Information Introduction | Pressure Systems 98RK

Pressure Systems, Inc.	98RK-1 & 9816 User’s Manual©

Chapter 1

General Information

1.1Introduction

This User’s Manual will:

•Explain the electrical and pneumatic pressure connections for the Model 98RK-1 Scanner Interface Rack and Model 9816 Rackmount Intelligent Pressure Scanners.

•Provide computer set-up instructions to make a proper Ethernet connection on most Windows® -based personal computers.

•Instruct you on using the PSI start-up software to manipulate and acquire data from each Model 9816 scanner in the rack.

•Instruct you on how to program each module with computer software.

Figure 1.1

Model 98RK-1 Scanner Interface Rack with

Model 9816 Rackmount Intelligent Pressure Scanners

Page 1

www.PressureSystems.com

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Pressure Systems 98RK, 9816 user manual Chapter General Information Introduction

Contents

Rackmount Intelligent Pressure Scanners User’s Manual Page Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Table of Contents Calibration 100 Troubleshooting Guide 136 Service 110Start-up Software 144 150 Our Company Our WarrantyTechnical Support Website and E-Mail Our Firmware Our Publication Disclaimer This page left intentionally blank Chapter General Information Introduction Typical NetScanner System Configuration Description of the Instruments Options Pressure RangesManifolds and Pressure Connections 98RK-1 Rear Panel Communication Interfaces Safety Considerations Chapter Installation and Set Up Unpacking and Inspection98RK-1 Scanner Interface Rack chassis 98RK-1 Scanner Interface Rack User’s Manual on CD-ROM Connections and Setup 1 98RK-1 Chassis Connections with 9816 ScannersConnections for External Modules Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Step Network Communications Hookup Initial Network Screen for Windows XP Screen example is shown here Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual \ NUSS\NUSS.EXE Wait 10 seconds before reconnecting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Nuss Initial Screen Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Connections Expanded View of Model 9816 Intelligent 98RK-1 Rear View Supply Air RUN Mode Inputs CAL Mode Inputs Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Purge Mode Inputs Leak Mode Inputs Calibration Manifold Position Detector Circuit Cluster, Rack, and Slot Identification 98RK-1 Front Pull-out Tray Diagram Top and Front Views Typical Depiction of C-R-S Scanner Identification Acquiring Data Chapter Programming and Operation Commands & Responses Introduction2 TCP/UDP/IP Protocols General Command Format Commands Position Field Command Field Bit# Chan# Binary Hex Responses Format FieldAn Acknowledge with Data response, or Interpreting Gain Values Span Calibration Adjustment Interpreting Offset Values Re-zero Calibration Adjustment Interpreting Engineering Units Output Functional Command Overview Module Data Acquisition Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Network Query and Control Functions Delivery of Acquired Data to Host Other Functions Detailed Command Description Reference Power-up ClearPsi9000 Query Network Command Power UP Clear Command aResponse Example Reset Command B Command C ii dddd CONFIGURE/CONTROL MULTI-POINT Calibration Command C Response a Command C 00 pppp npts ord avg 00 F 3 1 64 Read response Response Pppp.pppp pppp.pppp Pnt pppp.pppp 01 1 -2.5 C 01 2 0.0 C 01 3 ‘ 02’ is the sub-command index ii for Calculate & Apply 02 w08 w09 ‘ 03’ is the sub-command index ii for Abort Vpppppf Read Transducer Voltages CommandDddd dddd Converts each internal response datum value from Max.char V11110 V300000005880 Calculate and SET Gains Command Z ZppppGggg g.gggg Z00F8 14.8890 Response 01289 1.06953 1.03750 0.99704 Apppppf Read Transducer A/D Counts Command a 32767.000000 -32700.000000 10.000000 A11110A300000 10.000000 Read HIGH-SPEED Data Command b Aaaabbbbcccc..rrrrAaaabbbbcccc .. rrrrpppp Command Ii dddd DEFINE/CONTROL Autonomous Host Streams Command cAutonomous Packet Pressure Systems, Inc 98RK-1 & 9816 User’s Manual St ppppp sync per f num Pressure Systems, Inc 98RK-1 & 9816 User’s Manual 00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7 Command 01 st Command c- Sub-command Index 01 Start Stream Example Command 02 st Command c- Sub-command Index 02 Stop Stream Command c- Sub-command Index 03 Clear Stream Command 03 st02 0 c 03 3 c 01 Command c Sub-command Index 04 Return Stream Information Command 04 stFfff 0 20 7 St bbbb Command c Sub-command Index 05 Select Data in a StreamSelecting too many other data groups will compromise Module performance Bit # Chan # Binary Hex 05 1 0013 Read response St pro remport ipaddr 06 0 06 0 1 7500 Read response Hpppp Calculate and SET Offsets Command h HF000 Response 0010 0.0020 0.0015 Read Temperature Counts Command m MpppppfConverts each internal response datum value from Max.ch M11110 Command n p ppppf Read Temperature Voltages Command n 53013 0.541698 0.503633 N11110 Hhhh Read Module Status Command qReturned value Set Digit hex or other decimal Firmware Version, as hex value IP Address Resolution Method, as hex state Auto UDP Broadcast@Reset, as hex state+NOTE 9816 Command r p ppppf Read HIGH-PRECISION Data Command r 234000 0.989500 1.005390 R11110 Command tpppppf Read Transducer Temperature Command tDescription T11110 Read Internal Coefficients Command u Ufaacc-ccConverts each internal value from Max.char Date of Factory Calibration see end-of-table note Span Cal Adjustment gain term EU Pressure Conversion Scaler default = Transducer Coefficient Description Datum TypeOther Coefficients Description Datum Type Example Download Internal Coefficients Command Vfaacc-ccdddd ddddConverts each datum parameter value ‘ dddd’ from Max.char V01101 6.894757 Response returned is V00800-01 0.000 1.000 Response returned is Wii dd eeee SET/DO Operating OPTIONS/FUNCTIONS Command w Set Number of A/D Samples to Average . default = Energize C1 Set Cal Valves to CAL/RE-ZERO or ChartEnergize C3 Set Cal Valves to Purge or Leak Chart Set Maximum Temperature Alarm Set Point in 0 C Set Minimum Source Air Pressure per eeee as decimal Enable Source Air Check default Disable Source Air Check W0C01 W1200 Subnet, iparpst, udpast, pwrst, rack, cluster, slot Network Query UDP/IP Command psi9000 See response above RE-BOOT Module UDP/IP Command psireboot Command Psireboot ethadrPsireboot 12-34-56-78-90-12 Response None Psirarp 12-34-56-78-90-12 Response None Command Psirarp ethadr Chapter Calibration Introduction Figures 4.1 Pneumatic Diagrams of the Calibration Manifold Re-zero Calibration Valve Control Re-zero Calibration Span Calibration Re-zero Calibration SummaryDescription TCP/IP Data Span Calibration Valve Control See Sec Span Calibration Summary See Section Integrated Multi-Point Calibration Adjustment Coefficients in transducer non-volatile memory Calibration Valve Control Multi-Point Calibration Summary Coefficient Storage Line Pressure Precautions Exploded View of 9816 Calibration Manifold Chapter Service Maintenance With Upgraded Purge Block Component SectionComponent Cross Reference Common Maintenance PC299 Board Module Disassembly 3.1 PC-206 Amplifier/Multiplexer Board Electronic Circuit Board Replacement Calibration Valve Out of its Case Showing PC-206 Board PC-299 Board PC-299 Board with Cable Connections 3.2 PC-299 Ethernet Microprocessor/A-D Board Valve Manifold Position Detector Circuit Scanner Front Panel LED Assembly See drawings Figures 5.7a, 5.7b, and 5.7c Scanner withCompression Fittings Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Top View of DH200 Replacement of TransducersHex-head standoff screws used on DH200 positions 2 Be over tightened or else the screw may break .9a Model 9816 Solenoid Replacement Solenoids Attached to Module Schematic of 9816 Solenoids Replacement of O-Rings DH200 Transducer O-Ring Replacement 6.1 DH200 Pressure Transducer O-Ring Replacement Tubing Plate O-Ring Replacement Adapter Plate O-Ring Replacement Calibration Manifold Piston O-Ring Replacement Solenoid Valve O-Ring Replacement For glued O-ring replacement Module Rear Manifold O-Ring ReplacementFor non-glued flared post O-ring replacement For all Solenoid Valve O-Ring Replacement Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Supply Air and Purge Air Sensing Transducers As you are looking at the pneumatic backplane, the twoPressure rating of the supply-sensing transducer is 150 psi Front Pull-out Slide Tray Upgrading Firmware via Host TCP/IP Port Upgrading Module Firmware Update Firmware Screen Checking 98RK-1 Scanner Interface Rack Power-up Sequence Checking Module LED Power-Up Sequence Module IP Address Assignment Checking Module TCP/IP Communications Host IP Address Assignment for Windows Operating Systems Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Verifying Host TCP/IP Communications Zero and Gain Calibration Troubleshooting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Chapter Start-up Software Introduction NetScanner Ethernet Interface Cable Appendix a Cable Design Range Code Full Scale Pressure Minimum Calibration Appendix B NetScanner System Range Codes Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Appendix C Creating a Shortcut Icon Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Bill To and Ship To address Appendix D Merchandise Return Procedure Headquarters/Factory European Office