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Pressure Systems user manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual

Models: 98RK 9816

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Pressure Systems, Inc.	98RK-1 & 9816 User’s Manual

The Model 98RK-1 Scanner Interface Rack is the latest generation chassis for the rackmounted version of Pressure Systems’ proven NetScanner™ System. The primary feature of the 98RK-1 rack is the incorporation of an auto-negotiating gigabit switch to increase data integrity and transmission speed while reducing potential network collisions to the host computer.

Pressure Systems offers an upgrade kit for customers who have an existing 98RK Scanner Interface Rack and for users who want to take advantage of the additional features offered by the 98RK-1. The upgrade kit includes a pull-out tray with all new electronics, a new front panel for the rack, and new rear panel connections.

For additional information, please contact the Sales Department at Pressure Systems, Inc., at (757) 865-1243, or toll free 1-800-678-SCAN (7226).

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Pressure Systems user manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual

Contents

Rackmount Intelligent Pressure Scanners User’s Manual Page Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Table of Contents Calibration 100 150 Service 110Troubleshooting Guide 136 Start-up Software 144Website and E-Mail Our Firmware Our Publication Disclaimer Our WarrantyOur Company Technical SupportThis page left intentionally blank Chapter General Information Introduction Typical NetScanner System Configuration Description of the Instruments Options Pressure RangesManifolds and Pressure Connections 98RK-1 Rear Panel Communication Interfaces98RK-1 Scanner Interface Rack User’s Manual on CD-ROM Chapter Installation and Set Up Unpacking and InspectionSafety Considerations 98RK-1 Scanner Interface Rack chassisConnections and Setup 1 98RK-1 Chassis Connections with 9816 ScannersConnections for External Modules Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Step Network Communications HookupInitial Network Screen for Windows XP Screen example is shown here Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual \ NUSS\NUSS.EXE Wait 10 seconds before reconnectingPressure Systems, Inc 98RK-1 & 9816 User’s Manual Nuss Initial Screen Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Connections Expanded View of Model 9816 Intelligent 98RK-1 Rear ViewSupply Air RUN Mode InputsCAL Mode Inputs Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Purge Mode Inputs Leak Mode Inputs Calibration Manifold Position Detector Circuit Cluster, Rack, and Slot Identification98RK-1 Front Pull-out Tray Diagram Top and Front Views Typical Depiction of C-R-S Scanner Identification Acquiring Data Chapter Programming and Operation Commands & Responses Introduction2 TCP/UDP/IP Protocols General Command Format CommandsPosition Field Command FieldBit# Chan# Binary Hex Responses Format FieldAn Acknowledge with Data response, or Interpreting Gain Values Span Calibration Adjustment Interpreting Offset Values Re-zero Calibration AdjustmentInterpreting Engineering Units Output Functional Command OverviewModule Data Acquisition Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Network Query and Control Functions Delivery of Acquired Data to HostOther Functions Detailed Command Description Reference Power-up ClearPsi9000 Query Network Example Power UP Clear Command aCommand ResponseReset Command B Command C ii dddd CONFIGURE/CONTROL MULTI-POINT Calibration Command CResponse a Command C 00 pppp npts ord avg00 F 3 1 64 Read response Response Pppp.pppp pppp.pppp Pnt pppp.pppp01 1 -2.5 C 01 2 0.0 C 01 3 ‘ 02’ is the sub-command index ii for Calculate & Apply 02 w08 w09 ‘ 03’ is the sub-command index ii for Abort Converts each internal response datum value from Max.char Read Transducer Voltages CommandVpppppf Dddd ddddV11110 V300000005880 Calculate and SET Gains Command Z ZppppGggg g.gggg Z00F8 14.8890 Response 01289 1.06953 1.03750 0.99704 Apppppf Read Transducer A/D Counts Command a10.000000 A1111032767.000000 -32700.000000 10.000000 A300000Read HIGH-SPEED Data Command b Aaaabbbbcccc..rrrrAaaabbbbcccc .. rrrrpppp Packet DEFINE/CONTROL Autonomous Host Streams Command cCommand Ii dddd AutonomousPressure Systems, Inc 98RK-1 & 9816 User’s Manual St ppppp sync per f num Pressure Systems, Inc 98RK-1 & 9816 User’s Manual 00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7 Command 01 st Command c- Sub-command Index 01 Start StreamExample Command 02 st Command c- Sub-command Index 02 Stop StreamCommand c- Sub-command Index 03 Clear Stream Command 03 st02 0 c 03 3 c 01 Command c Sub-command Index 04 Return Stream Information Command 04 stFfff 0 20 7 Module performance Command c Sub-command Index 05 Select Data in a StreamSt bbbb Selecting too many other data groups will compromiseBit # Chan # Binary Hex 05 1 0013 Read response St pro remport ipaddr 06 0 06 0 1 7500 Read responseHpppp Calculate and SET Offsets Command hHF000 Response 0010 0.0020 0.0015 Read Temperature Counts Command m MpppppfConverts each internal response datum value from Max.ch M11110 Command n p ppppf Read Temperature Voltages Command n53013 0.541698 0.503633 N11110Firmware Version, as hex value Read Module Status Command qHhhh Returned value Set Digit hex or other decimalIP Address Resolution Method, as hex state Auto UDP Broadcast@Reset, as hex state+NOTE 9816 Command r p ppppf Read HIGH-PRECISION Data Command r234000 0.989500 1.005390 R11110T11110 Read Transducer Temperature Command tCommand tpppppf DescriptionRead Internal Coefficients Command u Ufaacc-ccConverts each internal value from Max.char Date of Factory Calibration see end-of-table note Span Cal Adjustment gain termEU Pressure Conversion Scaler default = Transducer Coefficient Description Datum TypeOther Coefficients Description Datum Type Example Download Internal Coefficients Command Vfaacc-ccdddd ddddConverts each datum parameter value ‘ dddd’ from Max.char V01101 6.894757 Response returned is V00800-01 0.000 1.000 Response returned isWii dd eeee SET/DO Operating OPTIONS/FUNCTIONS Command wSet Maximum Temperature Alarm Set Point in 0 C Energize C1 Set Cal Valves to CAL/RE-ZERO or ChartSet Number of A/D Samples to Average . default = Energize C3 Set Cal Valves to Purge or Leak ChartSet Minimum Source Air Pressure per eeee as decimal Enable Source Air Check default Disable Source Air CheckW0C01 W1200Subnet, iparpst, udpast, pwrst, rack, cluster, slot Network Query UDP/IP Command psi9000See response above RE-BOOT Module UDP/IP Command psireboot Command Psireboot ethadrPsireboot 12-34-56-78-90-12 Response None Psirarp 12-34-56-78-90-12 Response None Command Psirarp ethadrChapter Calibration Introduction Figures 4.1 Pneumatic Diagrams of the Calibration Manifold Re-zero Calibration Valve Control Re-zero CalibrationSpan Calibration Re-zero Calibration SummaryDescription TCP/IP Data Span Calibration Valve Control See Sec Span Calibration SummarySee Section Integrated Multi-Point Calibration AdjustmentCoefficients in transducer non-volatile memory Calibration Valve ControlMulti-Point Calibration Summary Coefficient Storage Line Pressure PrecautionsExploded View of 9816 Calibration Manifold Chapter Service MaintenanceWith Upgraded Purge Block Component SectionComponent Cross Reference Common Maintenance PC299 Board Module Disassembly3.1 PC-206 Amplifier/Multiplexer Board Electronic Circuit Board ReplacementCalibration Valve Out of its Case Showing PC-206 Board PC-299 Board PC-299 Board with Cable Connections 3.2 PC-299 Ethernet Microprocessor/A-D BoardValve Manifold Position Detector Circuit Scanner Front Panel LED Assembly See drawings Figures 5.7a, 5.7b, and 5.7c Scanner withCompression Fittings Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Be over tightened or else the screw may break Replacement of TransducersTop View of DH200 Hex-head standoff screws used on DH200 positions 2.9a Model 9816 Solenoid ReplacementSolenoids Attached to Module Schematic of 9816 SolenoidsReplacement of O-Rings DH200 Transducer O-Ring Replacement 6.1 DH200 Pressure Transducer O-Ring ReplacementTubing Plate O-Ring Replacement Adapter Plate O-Ring Replacement Calibration Manifold Piston O-Ring Replacement Solenoid Valve O-Ring Replacement For all Module Rear Manifold O-Ring ReplacementFor glued O-ring replacement For non-glued flared post O-ring replacementSolenoid Valve O-Ring Replacement Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Supply Air and Purge Air Sensing Transducers As you are looking at the pneumatic backplane, the twoPressure rating of the supply-sensing transducer is 150 psi Front Pull-out Slide Tray Upgrading Firmware via Host TCP/IP Port Upgrading Module FirmwareUpdate Firmware Screen Checking 98RK-1 Scanner Interface Rack Power-up Sequence Checking Module LED Power-Up Sequence Module IP Address Assignment Checking Module TCP/IP CommunicationsHost IP Address Assignment for Windows Operating Systems Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Verifying Host TCP/IP Communications Zero and Gain Calibration Troubleshooting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Chapter Start-up Software Introduction NetScanner Ethernet Interface Cable Appendix a Cable DesignRange Code Full Scale Pressure Minimum Calibration Appendix B NetScanner System Range CodesPressure Systems, Inc.98RK-1 & 9816 User’s Manual Appendix C Creating a Shortcut Icon Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Bill To and Ship To address Appendix D Merchandise Return ProcedureHeadquarters/Factory European Office