Replacement of O-Rings | Pressure Systems 98RK, 9816 instruction

Pressure Systems, Inc.	98RK-1 & 9816 User’s Manual©

(5)Ensure that the three (3) solenoid manifold O-rings are present and free of contaminants. Replace the solenoid with the new one by carefully aligning and gently tightening the screws.

(6)Attach the wiring harness to the solenoid and connector P5 of the PC-299 board.

(7)Reassemble the module.

(8)Test your scanner to ensure proper operation.

5.1.6Replacement of O-Rings

Scanner calibration valves include both static and dynamic O-ring seals. When used properly, the rated durability of the dynamic O-rings is in excess of 1,000,000 shifts of the calibration valve.

The procedures described below should be used for replacement of all the O-rings in the Model 9816 Intelligent Pressure Scanner. Use the tools and follow the general warnings already described at the start of Section 5.1.1.

The material needed for the O-ring replacement can be acquired through the proper maintenance kit available from Pressure Systems. Specifically needed for these procedures are proper size O-rings, Teflon cup seals, a fast evaporating cleaning fluid ( e.g., acetone, alcohol, Freon, etc.), 50 PSI dry air supply, a glue syringe and glue (for those O-rings needing glue),and Krytox® fluorinated grease (read product warnings and recommendations thoroughly). Service of O-ring seals requires a clean working environment. Introduction of contaminants to the O-ring or internal calibration manifold surfaces can result in internal pneumatic leaks. Inspection for contaminates generally requires some type of magnification device, such as a microscope.

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Pressure Systems 98RK, 9816 user manual Replacement of O-Rings

Contents

Rackmount Intelligent Pressure Scanners User’s Manual Page Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Table of Contents Calibration 100 150 Service 110Troubleshooting Guide 136 Start-up Software 144 Website and E-Mail Our Firmware Our Publication Disclaimer Our WarrantyOur Company Technical Support This page left intentionally blank Chapter General Information Introduction Typical NetScanner System Configuration Description of the Instruments Manifolds and Pressure Connections OptionsPressure Ranges 98RK-1 Rear Panel Communication Interfaces 98RK-1 Scanner Interface Rack User’s Manual on CD-ROM Chapter Installation and Set Up Unpacking and InspectionSafety Considerations 98RK-1 Scanner Interface Rack chassis Connections for External Modules Connections and Setup1 98RK-1 Chassis Connections with 9816 Scanners Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Step Network Communications Hookup Initial Network Screen for Windows XP Screen example is shown here Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Systems, Inc 98RK-1 & 9816 User’s Manual \ NUSS\NUSS.EXE Wait 10 seconds before reconnecting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Nuss Initial Screen Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure Connections Expanded View of Model 9816 Intelligent 98RK-1 Rear View Supply Air RUN Mode Inputs CAL Mode Inputs Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Purge Mode Inputs Leak Mode Inputs Calibration Manifold Position Detector Circuit Cluster, Rack, and Slot Identification 98RK-1 Front Pull-out Tray Diagram Top and Front Views Typical Depiction of C-R-S Scanner Identification Acquiring Data 2 TCP/UDP/IP Protocols Chapter Programming and Operation Commands & ResponsesIntroduction General Command Format Commands Position Field Command Field Bit# Chan# Binary Hex An Acknowledge with Data response, or ResponsesFormat Field Interpreting Gain Values Span Calibration Adjustment Interpreting Offset Values Re-zero Calibration Adjustment Interpreting Engineering Units Output Functional Command Overview Module Data Acquisition Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Network Query and Control Functions Delivery of Acquired Data to Host Other Functions Psi9000 Query Network Detailed Command Description ReferencePower-up Clear Example Power UP Clear Command aCommand Response Reset Command B Command C ii dddd CONFIGURE/CONTROL MULTI-POINT Calibration Command C Response a Command C 00 pppp npts ord avg 00 F 3 1 64 Read response Response Pppp.pppp pppp.pppp Pnt pppp.pppp 01 1 -2.5 C 01 2 0.0 C 01 3 ‘ 02’ is the sub-command index ii for Calculate & Apply 02 w08 w09 ‘ 03’ is the sub-command index ii for Abort Converts each internal response datum value from Max.char Read Transducer Voltages CommandVpppppf Dddd dddd 005880 V11110V300000 Gggg g.gggg Calculate and SET Gains Command ZZpppp Z00F8 14.8890 Response 01289 1.06953 1.03750 0.99704 Apppppf Read Transducer A/D Counts Command a 10.000000 A1111032767.000000 -32700.000000 10.000000 A300000 Aaaabbbbcccc .. rrrrpppp Read HIGH-SPEED Data Command bAaaabbbbcccc..rrrr Packet DEFINE/CONTROL Autonomous Host Streams Command cCommand Ii dddd Autonomous Pressure Systems, Inc 98RK-1 & 9816 User’s Manual St ppppp sync per f num Pressure Systems, Inc 98RK-1 & 9816 User’s Manual 00 1 000F 0 1 7 0 c 00 2 00F0 0 2 7 0 c 00 3 FF00 0 4 7 Command 01 st Command c- Sub-command Index 01 Start Stream Example Command 02 st Command c- Sub-command Index 02 Stop Stream 02 0 c 03 3 c 01 Command c- Sub-command Index 03 Clear StreamCommand 03 st Ffff 0 20 7 Command c Sub-command Index 04 Return Stream InformationCommand 04 st Module performance Command c Sub-command Index 05 Select Data in a StreamSt bbbb Selecting too many other data groups will compromise Bit # Chan # Binary Hex 05 1 0013 Read response St pro remport ipaddr 06 0 06 0 1 7500 Read response Hpppp Calculate and SET Offsets Command h HF000 Response 0010 0.0020 0.0015 Converts each internal response datum value from Max.ch Read Temperature Counts Command mMpppppf M11110 Command n p ppppf Read Temperature Voltages Command n 53013 0.541698 0.503633 N11110 Firmware Version, as hex value Read Module Status Command qHhhh Returned value Set Digit hex or other decimal +NOTE IP Address Resolution Method, as hex stateAuto UDP Broadcast@Reset, as hex state 9816 Command r p ppppf Read HIGH-PRECISION Data Command r 234000 0.989500 1.005390 R11110 T11110 Read Transducer Temperature Command tCommand tpppppf Description Converts each internal value from Max.char Read Internal Coefficients Command uUfaacc-cc Date of Factory Calibration see end-of-table note Span Cal Adjustment gain term Other Coefficients Description Datum Type EU Pressure Conversion Scaler default =Transducer Coefficient Description Datum Type Example Converts each datum parameter value ‘ dddd’ from Max.char Download Internal Coefficients CommandVfaacc-ccdddd dddd V01101 6.894757 Response returned is V00800-01 0.000 1.000 Response returned is Wii dd eeee SET/DO Operating OPTIONS/FUNCTIONS Command w Set Maximum Temperature Alarm Set Point in 0 C Energize C1 Set Cal Valves to CAL/RE-ZERO or ChartSet Number of A/D Samples to Average . default = Energize C3 Set Cal Valves to Purge or Leak Chart Set Minimum Source Air Pressure per eeee as decimal Enable Source Air Check default Disable Source Air Check W0C01 W1200 Subnet, iparpst, udpast, pwrst, rack, cluster, slot Network Query UDP/IP Command psi9000 See response above Psireboot 12-34-56-78-90-12 Response None RE-BOOT Module UDP/IP Command psirebootCommand Psireboot ethadr Psirarp 12-34-56-78-90-12 Response None Command Psirarp ethadr Chapter Calibration Introduction Figures 4.1 Pneumatic Diagrams of the Calibration Manifold Re-zero Calibration Valve Control Re-zero Calibration Description TCP/IP Data Span CalibrationRe-zero Calibration Summary Span Calibration Valve Control See Sec Span Calibration Summary See Section Integrated Multi-Point Calibration Adjustment Coefficients in transducer non-volatile memory Calibration Valve Control Multi-Point Calibration Summary Coefficient Storage Line Pressure Precautions Exploded View of 9816 Calibration Manifold Chapter Service Maintenance Component Cross Reference With Upgraded Purge BlockComponent Section Common Maintenance PC299 Board Module Disassembly 3.1 PC-206 Amplifier/Multiplexer Board Electronic Circuit Board Replacement Calibration Valve Out of its Case Showing PC-206 Board PC-299 Board PC-299 Board with Cable Connections 3.2 PC-299 Ethernet Microprocessor/A-D Board Valve Manifold Position Detector Circuit Compression Fittings Scanner Front Panel LED AssemblySee drawings Figures 5.7a, 5.7b, and 5.7c Scanner with Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Be over tightened or else the screw may break Replacement of TransducersTop View of DH200 Hex-head standoff screws used on DH200 positions 2 .9a Model 9816 Solenoid Replacement Solenoids Attached to Module Schematic of 9816 Solenoids Replacement of O-Rings DH200 Transducer O-Ring Replacement 6.1 DH200 Pressure Transducer O-Ring Replacement Tubing Plate O-Ring Replacement Adapter Plate O-Ring Replacement Calibration Manifold Piston O-Ring Replacement Solenoid Valve O-Ring Replacement For all Module Rear Manifold O-Ring ReplacementFor glued O-ring replacement For non-glued flared post O-ring replacement Solenoid Valve O-Ring Replacement Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Pressure rating of the supply-sensing transducer is 150 psi Supply Air and Purge Air Sensing TransducersAs you are looking at the pneumatic backplane, the two Front Pull-out Slide Tray Upgrading Firmware via Host TCP/IP Port Upgrading Module Firmware Update Firmware Screen Checking 98RK-1 Scanner Interface Rack Power-up Sequence Checking Module LED Power-Up Sequence Module IP Address Assignment Checking Module TCP/IP Communications Host IP Address Assignment for Windows Operating Systems Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Verifying Host TCP/IP Communications Zero and Gain Calibration Troubleshooting Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Chapter Start-up Software Introduction NetScanner Ethernet Interface Cable Appendix a Cable Design Range Code Full Scale Pressure Minimum Calibration Appendix B NetScanner System Range Codes Pressure Systems, Inc.98RK-1 & 9816 User’s Manual Appendix C Creating a Shortcut Icon Pressure Systems, Inc 98RK-1 & 9816 User’s Manual Bill To and Ship To address Appendix D Merchandise Return Procedure Headquarters/Factory European Office