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Tiger Mowers JD 5065M, JD 5085M-105M - page 27

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Assembly Section 2-1

ASSEMBLY SECTION

JD5XX5M - TSF

Contents

Main SIDE FLAIL ASSEMBLIES TO THE OWNER / OPERATOR / DEALER FORWARD Page T ABLE OF CONTENTS CAUTION YOUR SAFETY IS AT RISK! Page Page General Safety Instructions and Practices Page Page sure you abide by the following rules: 2. 3. 1. Page Page Page Page Page SEE YOUR DEALER Page Page Page Page Page Page Page FEDERAL LAWS AND REGULATIONS Page Page CRANKSHAFT ADAPTER TRACTOR PREPARATION CRANKSHAFT ACCESS CRANKSHAFT ACCESS DRIVESHAFT & FRONT PUMP MOUNTING ADJUSTING REAR WHEELS CABLE CONTROL LEVER STAND SWITCH BOX WIRING Page VALVE MOUNTING Page Page Page HOSE AND WIRE ROUTING Page Page Page GENERAL HOSE INSTALLATION HOSE COVERING SOLENOID BRAKE VALVE TEMPERA TURE GAUGE MOUNTING MAIN FRAME INSTALLATION Page CONTINUOUS DUTY SOLENOID SWITCH COOLER MOUNTING Page DRAFT BEAM INSTALLATION DRAFT BEAM MOUNTING MOWER MOUNTING LIFT CONTROL FEEDLINES TRAVEL LOCK MOUNTING DECK / MOTOR FEEDLINE Page FINAL PREPARATION FOR OPERATION MOWER TESTING Page Page Page 1. OPERATOR REQUIREMENTS 2. TRACTOR REQUIREMENTS Tractor Requirements and Capabilities 2.3 Tractor Horsepower 2.1 ROPS and Seat Belt 2.2 Tractor Safety Devices 3. GETTING ON AND OFF THE TRACTOR 3.1 Boarding the Tractor 3.2 Dismounting the Tractor 4. STARTING THE TRACTOR 5. CONNECTING THE MOWER TO THE TRACTOR 5.1 Connecting the Rear Flail to the Tractor 5.2 Connecting the Side Flails to the Tractor 6.1 Roller Height Adjustment 6. SETTING THE MOWER 6.2 Leveling Rear Flail Deck 7. DRIVELINE ATTACHMENT 7.1 Driveline Length Check 8. PRE-OPERATION INSPECTION AND SERVICE 8.1 Tractor Pre-Operation Inspection/Service 8.2 Mower Pre-Operation Inspection/Service Page Page Flail Mower PRE-OPERATIO N Inspe ction DO NOT OPERATE an UNSAFE TRACTOR or BOOM Tractor PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or MOWER 9. DRIVING THE TRACTOR AND IMPLEMENT 9.1 Starting the Tractor 9.2 Brake and Differential Lock Setting 9.3 Driving the Tractor and Implements 9.4 Crossing Ditches and Steep Inclines 10. OPERATING THE TRACTOR AND IMPLEMENT 10.1 Foreign Debris Hazards 10.2 Bystanders/Passersby Precautions 10.3 Engaging the Power Take Off (PTO) 10.4 PT O RPM and Ground Speed 10.5 Operating the Mower Page 10.6 Shutting Down the Implement 11. DISCONNECTING THE MOWER FROM THE TRACTOR Page 12. MOWER STORAGE 13. TRANSPORTING THE TRACTOR AND IMPLEMENT 13.1 Transporting on Public Roadways Page 13.2 Hauling the Tractor and Implement Page Page General Instructions Maintenance Precautions Break in Period Regular Maintenance Daily or Every 8 Hours WEEKLY OR EVERY 50 HOURS MONTHLY OR EVERY 150 HOURS Page TROUBLESHOOTING Page LUBRICATION RECOMMENDATIONS Page RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS REPLACEING IN-TANK HYDRAULIC FILTER: REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE UPPER AND LOWER SHEAVES GREASING P.T.O. SHAFTS GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT GREASING PUMP DRIVE SHAFT COUPLER DRIVE SHAFT YOKE, U-JOINT STUB SHAFT ADJUSTING THE CABLE LIFT ADJUSTING THE CUTTING HEIGHT ADJUSTING STANDARD DUTY CUT HEIGHT BALL VALVES GREASING CUTTER SHAFT-FLAIL MOWERS GREASING GROUND ROLLER SHAFT-FLAIL GREASING THE IDLER TENSION ARMS IDLER TENSION ROSTA TENSIONER STANDARD DUTY REAR FLAILS Page REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS Page REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Flail Blades Inspection Blade Pins and D-Ring Inspection Flail Axe Blades Inspection Flail Axe Blade Bolt Inspection 50 FLAIL KNIFE BLADE REPLACEMENT 63 BOOM FLAIL KNIFE REPLACEMENT STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX Page CUTTERSHAFT BEARING REPLACEMENT See illustration on next page Page DAILY MAINTENANCE SCHEDULE Page Page PART NAME INDEX Page Page Page TRACTOR MOUNT KIT Page TRACTOR MOUNT KIT - HYDRAULICS Page 2 SPOOL CABLE CONTROL STAND Page CABLE (MANUAL) LIFT VALVE - 2 SPOOL Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873 Page Page Page Page Page PART NAME INDEX Page Page Page COMBO DRAFT BEAM Page 63IN SIDE FLAIL - STANDARD ROTATION Page 63IN SIDE FLAIL - REVERSE ROTATION Page 75IN SIDE FLAIL - STANDARD ROTATION Page 75IN SIDE FLAIL - REVERSE ROTATION Page SIDE FLAIL DRIVE ASSEMBLY 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN 3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN RESERVOIR TANK FILTER ASSEMBLY Page Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040 Page CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042 FRONT HYDRAULIC PUMP BREAKDOWN FLAIL MOTOR BREAKDOWN Page COOLER ASSEMBLY BRAKE VALVE ASSEMBLY Page SIDE FLAIL TRAVEL LOCK DRAFT BEAM TRAVEL LOCK SWITCH BOX Page Page Page Page FIRE SUPRESSION SYSTEM PARTS Page Page WETCUT 50 GALLON TANK MOUNT WETCUT 100 OR 150 GALLON TANK MOUNT Page WETCUT TANK PLUMBING Page WETCUT SPRAYER HEAD ASSEMBLY Page Page Page WARRANTY INFORMA TION ONE LAST WORD TO THE OWNER / OPERA TOR / DEALER

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