Side Flail Assemblies
To the Owner / Operator / Dealer
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Table of Contents
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Safety Section
General Safety Instructions and Practices
LEA EL Instructivo
SG-10
Sure you abide by the following rules
SG-20
Items discontinue mowing
Foreign objects are to be avoided. SGM-7
Stop Mowing if Passersby are Within 100 Yards UN- Less
Deck exposes the Cutting Blades which creates a potentially
See Your Dealer
Location Mower Deck Inside of CAB
Location
Safety
Safety
Safety
Hydraulic Tank
QTY Description
Safety Federal Laws and Regulations
Safety
JD5XX5M TSF
Assembly Section
Assembly
Tractor Preparation
Crankshaft Adapter
Assembly Crankshaft Access
Crankshaft Access
Adjusting Rear Wheels
Assembly Driveshaft & Front Pump Mounting
Assembly Cable Control Lever Stand
Assembly Switch BOX Wiring
Assembly WEATHER-PACK/METRI-PACK Assembly
Assembly Valve Mounting
Return Line Installation
Assembly Pressure Line Installation
Manual Switch BOX Mounting
Assembly Manual Lift Valve Ports
Assembly
Assembly Hose and Wire Routing
Hose Routing
Assembly Fender CUT for Wheel Well Tank
Filling Hydraulic Reservoir
Installing O-RING Fittings
Installing National Pipe Fittings
Wheel Spacer with Wheel Well Tank
Hose Covering
Assembly General Hose Installation
Temperature Gauge Mounting Optional
Main Frame Installation
Side Mower Hydraulic Diagram
Cooler Mounting
Assembly Continuous Duty Solenoid Switch
ASM-JD-0096MOUNTING
Draft Beam Mounting
Assembly Draft Beam Installation
Lift Control Feedlines
Assembly Mower Mounting
Deck / Motor Feedline
Assembly Travel Lock Mounting
Assembly Stop Bolt Adjustment
Mower Testing
Assembly Final Preparation for Operation
Assembly
Operation Section
Operation
Operation
Personal Protective Equipment PPE
Operator Requirements
Tractor Requirements and Capabilities
Tractor Safety Devices
Tractor Horsepower
Tractor Requirements
Front End Weight
Power Take Off PTO
Getting on and OFF the Tractor
Dismounting the Tractor
Boarding the Tractor
Starting the Tractor
Connecting the Mower to the Tractor
Connecting the Rear Flail to the Tractor
Connecting the Side Flails to the Tractor
Roller Height Adjustment
Setting the Mower
Leveling Rear Flail Deck
Driveline Attachment
Driveline Length Check
Bottoming Out Check Procedure
Shorten the driveline profiles as follows
PRE-OPERATION Inspection and Service
Tractor Pre-Operation Inspection/Service
Mower Pre-Operation Inspection/Service
Condition. OPS-F- 0005A
Operation
Do not Operate an Unsafe Tractor or Boom
Tractor PRE-OPERATION Inspection
Driving the Tractor and Implement
Starting the Tractor
Brake and Differential Lock Setting
Driving the Tractor and Implements
Crossing Ditches and Steep Inclines
Operating the Tractor and Implement
Foreign Debris Hazards
Bystanders/Passersby Precautions
Stop Mowing if Passersby are Within 300 Feet Unless
Engaging the Power Take Off PTO
Operating the Mower
PTO RPM and Ground Speed
SGM-08
Shutting Down the Implement
Disconnecting the Mower from the Tractor
Operation
Mower Storage
Transporting the Tractor and Implement
Transporting on Public Roadways
Operation
Hauling the Tractor and Implement
Side and Rear Flail Operation Section
Maintenance Section
Maintenance
Maintenance
Regular Maintenance
Monthly or Every 150 Hours
Weekly or Every 50 Hours
Yearly or Every 500 Hours
Symptoms Cause Remedy
Troubleshooting
Oil Temperature rises1. Belts
Mobil Lubricant
Lubrication Recommendations
Torque Specifications
Replaceing IN-TANK Hydraulic Filter
Recommended Filling Instructions for Hydraulic Reserviors
Greasing Inner and Outer Draft Beam Pivot Points
Replaceing High Pressure Hydraulic Filter Element
Greasing P.T.O. Shafts
Greasing the Upper and Lower Sheaves
Greasing Pump Drive Shaft Coupler
Greasing the Rear Drive Bearing and Extension Coupler Shaft
Drive Shaft YOKE, U-JOINT Stub Shaft
Adjusting the Cable Lift
Adjusting the Cutting Height
Adjusting Standard Duty CUT Height
Ball Valves
Greasing Cutter SHAFT-FLAIL Mowers
Greasing Ground Roller SHAFT-FLAIL
Greasing the Idler Tension Arms
Idler Tension
Standard Duty Rear Flails
Rosta Tensioner
Tensioner Measurement Procedure
Reversing Mower Rotation of Side Flail Mowers
Reversing Mower Rotation of SD Rear Flail Mowers
Reversing Mower Rotation Rear Mechanical Driven Flail Mowers
Flail Blades Inspection
Blade Pins and D-Ring Inspection
Flail Axe Blades Inspection
Flail Axe Blade Bolt Inspection
Flail Knife Blade Replacement
Boom Flail Knife Replacement
Standard or Heavy Duty Side or Rear Flail Knife Replacement
Recommended Filling Instructions for Rear Flail Gearbox
Maintenance Intensionally Left Blank
Cuttershaft Bearing Replacement
Maintenance
Daily Maintenance Schedule
JD 5XX5M TSF
Parts Section
Page
Part Name Index
Parts Ordering Guide
JD5XX5M TSF
Tractor Mount KIT
Part NO. QTY Description
QTY Description
Tractor Mount KIT Hydraulics
TANK,RES,ASSY,WHEEL Well
Spool Cable Control Stand
BRKT,CTRL,CBL
Cable Manual Lift Valve 2 Spool
VALVE,2SP,HSC,OC
Cable Manual Lift Valve Breakdown
Inlet END Cover
Wheel Spacer
Hose Guide on HD Draft Beam
Alamo Group Inc Parts Section
Parts Section
Page
Common Side Flail SD
Parts Ordering Guide
Common Side Flail SD
Combo Draft Beam
Combo Draft Beam -STD DTY Flail
63IN Side Flail Standard Rotation
BONNET,63,STD,COMBO
63IN Side Flail Reverse Rotation
Trash GUARD,63REV ROT-STD
75IN Side Flail Standard Rotation
BONNET,75,STD,T3F,RT
75IN Side Flail Reverse Rotation
String Guard KIT, SD Items 27,29,30
Side Flail Drive Assembly
Bonnet *REFER to Head Parts
3IN X 10IN Hydraulic Cylinder Breakdown
3IN X 12IN Hydraulic Cylinder Breakdown
Reservoir Tank Filter Assembly
Common Side Flail SD
Cable Manual Lift Valve Breakdown
Relief Plug
Cable Manual Lift Valve Breakdown
Valve Section Single ACTING, Spring Detent
Cable Manual Lift Valve Breakdown
Valve Section Single ACTING, Spring Detent
Cable Manual Lift Valve Breakdown
Relief VALVE, 2175 PSI
Cable Manual Lift Valve Breakdown
31600
Cable Manual Lift Valve Breakdown
Valve Section Double ACTING, Center Spring
Cable Manual Lift Valve Breakdown
Valve Section Double ACTING, Detent Float
Front Hydraulic Pump Breakdown
Flail Motor Breakdown
Cooler Assembly
CAPSCREW,1/4 X1 NC
Brake Valve Assembly
Brake Valve Hydraulic Schematic
Side Flail Travel Lock
Draft Beam Travel Lock
Switch BOX
Switch BOX Schematic
Common Side Flail SD
Fire Supression System
Fire Supression System Parts
TANK,FIRE Supress SYS,RAILKUT
Fire Supression System Electrical Schematic
Wetcut
Wetcut 50 Gallon Tank Mount
Wetcut 100 or 150 Gallon Tank Mount
Wetcut Tank Plumbing
CNTRLR,SENSOR,06520333
Wetcut Sprayer Head Assembly
HOOD,SPRAYER
Wetcut Cables
Warranty Section
Page
Warranty Information
ONE Last Word
To the Owner / Operator / Dealer
Tiger Corporation
