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Lawn Mower
Tiger Mowers
JD 5065M, JD 5085M-105M
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MAINTENANCE
Side and Rear Flail
Maintenance Section 4-29
©201
1 Alamo Group Inc.
MAINTENANCE
P
AGE INTENSIONALL
Y LEFT BLANK
Contents
Main
SIDE FLAIL ASSEMBLIES
TO THE OWNER / OPERATOR / DEALER
FORWARD
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T ABLE OF CONTENTS
CAUTION YOUR SAFETY IS AT RISK!
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General Safety Instructions and Practices
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sure you abide by the following rules:
2.
3.
1.
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SEE YOUR DEALER
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FEDERAL LAWS AND REGULATIONS
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CRANKSHAFT ADAPTER
TRACTOR PREPARATION
CRANKSHAFT ACCESS
CRANKSHAFT ACCESS
DRIVESHAFT & FRONT PUMP MOUNTING
ADJUSTING REAR WHEELS
CABLE CONTROL LEVER STAND
SWITCH BOX WIRING
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VALVE MOUNTING
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HOSE AND WIRE ROUTING
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GENERAL HOSE INSTALLATION
HOSE COVERING
SOLENOID BRAKE VALVE
TEMPERA TURE GAUGE MOUNTING
MAIN FRAME INSTALLATION
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CONTINUOUS DUTY SOLENOID SWITCH
COOLER MOUNTING
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DRAFT BEAM INSTALLATION
DRAFT BEAM MOUNTING
MOWER MOUNTING
LIFT CONTROL FEEDLINES
TRAVEL LOCK MOUNTING
DECK / MOTOR FEEDLINE
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FINAL PREPARATION FOR OPERATION
MOWER TESTING
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1. OPERATOR REQUIREMENTS
2. TRACTOR REQUIREMENTS
Tractor Requirements and Capabilities
2.3 Tractor Horsepower
2.1 ROPS and Seat Belt
2.2 Tractor Safety Devices
3. GETTING ON AND OFF THE TRACTOR
3.1 Boarding the Tractor
3.2 Dismounting the Tractor
4. STARTING THE TRACTOR
5. CONNECTING THE MOWER TO THE TRACTOR
5.1 Connecting the Rear Flail to the Tractor
5.2 Connecting the Side Flails to the Tractor
6.1 Roller Height Adjustment
6. SETTING THE MOWER
6.2 Leveling Rear Flail Deck
7. DRIVELINE ATTACHMENT
7.1 Driveline Length Check
8. PRE-OPERATION INSPECTION AND SERVICE
8.1 Tractor Pre-Operation Inspection/Service
8.2 Mower Pre-Operation Inspection/Service
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Flail Mower PRE-OPERATIO N Inspe ction
DO NOT OPERATE an UNSAFE TRACTOR or BOOM
Tractor PRE-OPERATION Inspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
9. DRIVING THE TRACTOR AND IMPLEMENT
9.1 Starting the Tractor
9.2 Brake and Differential Lock Setting
9.3 Driving the Tractor and Implements
9.4 Crossing Ditches and Steep Inclines
10. OPERATING THE TRACTOR AND IMPLEMENT
10.1 Foreign Debris Hazards
10.2 Bystanders/Passersby Precautions
10.3 Engaging the Power Take Off (PTO)
10.4 PT O RPM and Ground Speed
10.5 Operating the Mower
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10.6 Shutting Down the Implement
11. DISCONNECTING THE MOWER FROM THE TRACTOR
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12. MOWER STORAGE
13. TRANSPORTING THE TRACTOR AND IMPLEMENT
13.1 Transporting on Public Roadways
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13.2 Hauling the Tractor and Implement
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General Instructions
Maintenance Precautions
Break in Period
Regular Maintenance
Daily or Every 8 Hours
WEEKLY OR EVERY 50 HOURS
MONTHLY OR EVERY 150 HOURS
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TROUBLESHOOTING
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LUBRICATION RECOMMENDATIONS
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RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS
REPLACEING IN-TANK HYDRAULIC FILTER:
REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT:
GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS
GREASING THE UPPER AND LOWER SHEAVES
GREASING P.T.O. SHAFTS
GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS
GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT
GREASING PUMP DRIVE SHAFT COUPLER
DRIVE SHAFT YOKE, U-JOINT STUB SHAFT
ADJUSTING THE CABLE LIFT
ADJUSTING THE CUTTING HEIGHT
ADJUSTING STANDARD DUTY CUT HEIGHT
BALL VALVES
GREASING CUTTER SHAFT-FLAIL MOWERS
GREASING GROUND ROLLER SHAFT-FLAIL
GREASING THE IDLER TENSION ARMS
IDLER TENSION
ROSTA TENSIONER
STANDARD DUTY REAR FLAILS
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REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS
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REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS
Flail Blades Inspection
Blade Pins and D-Ring Inspection
Flail Axe Blades Inspection
Flail Axe Blade Bolt Inspection
50 FLAIL KNIFE BLADE REPLACEMENT
63 BOOM FLAIL KNIFE REPLACEMENT
STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT
RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX
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CUTTERSHAFT BEARING REPLACEMENT
See illustration on next page
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DAILY MAINTENANCE SCHEDULE
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PART NAME INDEX
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TRACTOR MOUNT KIT
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TRACTOR MOUNT KIT - HYDRAULICS
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2 SPOOL CABLE CONTROL STAND
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CABLE (MANUAL) LIFT VALVE - 2 SPOOL
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 24873
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PART NAME INDEX
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COMBO DRAFT BEAM
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63IN SIDE FLAIL - STANDARD ROTATION
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63IN SIDE FLAIL - REVERSE ROTATION
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75IN SIDE FLAIL - STANDARD ROTATION
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75IN SIDE FLAIL - REVERSE ROTATION
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SIDE FLAIL DRIVE ASSEMBLY
3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN
3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN
RESERVOIR TANK FILTER ASSEMBLY
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30198
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 30801
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31752
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31320
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 31322
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502040
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CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502042
FRONT HYDRAULIC PUMP BREAKDOWN
FLAIL MOTOR BREAKDOWN
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COOLER ASSEMBLY
BRAKE VALVE ASSEMBLY
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SIDE FLAIL TRAVEL LOCK
DRAFT BEAM TRAVEL LOCK
SWITCH BOX
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FIRE SUPRESSION SYSTEM PARTS
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WETCUT 50 GALLON TANK MOUNT
WETCUT 100 OR 150 GALLON TANK MOUNT
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WETCUT TANK PLUMBING
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WETCUT SPRAYER HEAD ASSEMBLY
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WARRANTY INFORMA TION
ONE LAST WORD
TO THE OWNER / OPERA TOR / DEALER
