6.Apply a light coat of grease on all battery posts and cable connectors to reduce corrosion after connections are made.

7.Connect a digital multimeter (set to amps) between the negative battery post and the negative (ground) cable connector. The reading should be less than 0.1 amp. If the reading is 0.1 amp or more, the unit’s electri­ cal system should be tested and repaired.

8.Connect the negative (ground) cable connector to the negative battery post.

Charging

To minimize possible damage to the battery and allow the battery to be fully charged, the slow charging meth­ od is presented here. This charging method can be ac­ complished with a constant current battery charger which is available in most shops.

CAUTION

Follow the manufacturer’s instructions when us- ing a battery charger.

Note: Using specific gravity of the battery cells is the most accurate method of determining battery condition.

1.Determine the battery charge level from either its open specific gravity or circuit voltage.

Battery Charge

Specific

Open Circuit

Level

Gravity

Voltage

 

 

 

 

 

 

100%

1.265

12.68

 

 

 

 

 

 

75%

1.225

12.45

 

 

 

 

 

 

50%

1.190

12.24

 

 

 

 

 

 

25%

1.155

12.06

 

 

 

 

 

 

0%

1.120

11.89

 

 

 

 

 

 

2.Determine the charging time and rate using the manufacturer’s battery charger instructions or the following table.

Battery

 

Battery Charge Level

 

Reserve

(Percent of Fully Charged)

Capacity

 

 

 

 

 

 

(Minutes)

75%

 

50%

25%

 

0%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80 or less

3.8 hrs

 

7.5 hrs

11.3 hrs

 

15 hrs

 

@

 

@

@

 

@

 

3 amps

 

3 amps

3 amps

 

3 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

81 to 125

5.3 hrs

 

10.5 hrs

15.8 hrs

 

21 hrs

 

@

 

@

@

 

@

 

4 amps

 

4 amps

4 amps

 

4 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

126 to

5.5 hrs

 

11 hrs

16.5 hrs

 

22 hrs

170

@

 

@

@

 

@

 

5 amps

 

5 amps

5 amps

 

5 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

171 to

5.8 hrs

 

11.5 hrs

17.3 hrs

 

23 hrs

250

@

 

@

@

 

@

 

6 amps

 

6 amps

6 amps

 

6 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

above

6 hrs

 

12 hrs

18 hrs

 

24 hrs

250

@

 

@

@

 

@

 

10 amps

 

10 amps

10 amps

 

10 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

Do not charge a frozen battery because it can ex- plode and cause injury. Let the battery warm to 60_F (15.5_ C) before connecting to a charger.

Charge the battery in a well–ventilated place to dissipate gases produced from charging. These gases are explosive; keep open flame and elec- trical spark away from the battery. Do not smoke. Nausea may result if the gases are inhaled. Un- plug the charger from the electrical outlet before connecting or disconnecting the charger leads from the battery posts.

3.Following the manufacturer’s instructions, con­ nect the charger cables to the battery. Make sure a good connection is made.

4.Charge the battery following the manufacturer’s instructions.

5.Occasionally check the temperature of the battery electrolyte. If the temperature exceeds 125_F (51.6_C) or the electrolyte is violently gassing or spewing, the charging rate must be lowered or temporarily stopped.

6.Three hours prior to the end of the charging, mea­ sure the specific gravity of a battery cell once per hour. The battery is fully charged when the cells are gassing freely at a low charging rate and there is less than a 0.003 change in specific gravity for three consecutive readings.

Electrical

System

 

 

Groundsmaster 3000/3000–D

Page 6 – 39

Electrical System

Page 145
Image 145
Toro 3000D manual Charging, Battery Charge Specific Open Circuit, Gravity Voltage