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Toro 3000D manual Hydraulic System and Transaxle

Models: 3000 3000D

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Page 71

Chapter 5

Hydraulic System and Transaxle

Table of Contents

SPECIFICATIONS	2	SERVICE AND REPAIRS	21
GENERAL INFORMATION	3	Check Tire Pressure	21
Pushing or Towing Traction Unit	3	Check Wheel Nut Torque	21
Hydraulic Hoses	3	Check Hydraulic Fluid	22
Hydraulic Fitting Installation	3	Change Hydraulic Oil and Filter	23
HYDRAULIC SCHEMATICS	6	Traction Control Linkage	24
HYDRAULIC COMPONENTS	8	Brake Linkage	25
SPECIAL TOOLS	9	Driveshafts	26
TESTING	11	Lift Arms	27
Charge Pressure Test	12	Steering Control	28
Forward Traction Test	13	Removing Hydraulic System Components	30
Reverse Traction Test	13	Manifold Block	31
Implement Relief Pressure Test	14	Cartridge Valves	32
Counterbalance Pressure Test	15	Lift Cylinder	33
Steering Circuit Test	16	Steering Cylinder	34
Auxiliary Hydraulic Pump Efficiency Test	17	Auxiliary Hydraulic Pump	35
ADJUSTMENTS	20	Transaxle Service	36
Traction Pedal Linkage	20	SAUER–SUNDSTRAND IHT SERVICE MANUAL
Service Brakes	20

Hydraulic System and Transaxle

Groundsmaster 3000/3000–D

Page 5 – 1

Hydraulic System

Image 71

Toro 3000D manual Hydraulic System and Transaxle

Contents

Toro Company 1997, 1998, 2003 PrefaceGroundsmaster 3000/3000-D Table Of Contents Groundsmaster 3000/3000-D 84I Cutting Units 72I Cutting Units Contour 82I Cutting Unit Electrical DiagramsGroundsmaster 3000/3000-D Before Operating Safety InstructionsChapter While Operating Safety Groundsmaster 3000/3000-DMaintenance On Control Panel Safety and Instruction Decals GroundsmasterSafety 1 4 Rev. a Groundsmaster 3000/3000-D Groundsmaster 3000/3000-D 1 5 Rev. a Safety Safety and Instruction Decals Groundsmaster 3000-DSafety 1 6 Rev. a Safety and Instruction Decals 84I Cutting UnitsOn Each Castor Arm On Deck Channels, Under Covers 1 7 Rev. a SafetyOn Rear of Deck On Front of Deck On Rear Of Deck On Each Castor ArmOn Top of Rear Castor Chambers 2 Safety and Instruction Decals Contour 82I Cutting UnitOn Front Deck Hanger Groundsmaster 3000/3000-D SafetyDeck On Each Corner On Right Rear Top of Deck Under Cover On Gearbox Base On Front of DeckOn Front of Deck On Rear Of Deck Safety Groundsmaster 3000/3000-D Product Records Product Records and MaintenanceEquivalents and Conversions Product Records and Maintenance Groundsmaster 3000/3000-DTorque Specifications Product Records and Maintenance 2 4 Rev. a Traction Unit LubricationCutting Units Contour 82I Cutting Unit Rear Discharge 84I Cutting UnitPage Equipment Operation and Service History Report Annual Recommendations GroundsmasterR3000 Maintenance ScheduleMaintenance Daily Maintenance Check For Week Check Item b GroundsmasterR3000 Daily Maintenance Check ListRecords Service RequiredB Service Required Groundsmasterr 3000-D Product Records and Maintenance 2 14 Rev. B GroundsmasterR3000-D Maintenance ScheduleGroundsmasterR3000-D Daily Maintenance Check List 2 16 Rev. a Service every 100 hoursC, and D Service Required ServiceGroundsmaster Ford VSG-411 Engine Ford VSG-411 EngineFord VSG-411 Engine 3 2 Rev. a Groundsmaster General Information SpecificationsCooling & Governor Fan Belts AdjustmentsBelt Adjustments Alternator BeltFord VSG-411 Engine Groundsmaster Governor AdjustmentSingle Viscosity Oils Service and RepairsOutside Temperature Check Engine OilChange Engine Oil and Filter Check Coolant Maintaining Cooling System Capacity Cooling System ServiceCompressed Air Method General Air Cleaner ServiceService Air Cleaner Washing MethodFuel Lines and Connections Fuel System ServiceFuel Tank Check Governor Oil Level Replacing Spark PlugsServicing Spark Arrestor Muffler Peugeot TUD5 Engine Peugeot TUD5 EnginePeugeot TUD5 Engine Groundsmaster 3000-D Valve Spring Compression Tool TOR4024T Air Filter Element Cleaner TOR277220Special Tools Compression Test Kit TOR3003AOrder separately Peugeot TUD5 Diesel Engine Service Tool Kit TOR4080Injection Nozzle Tester TOR463610 Digital Belt Tension Tool TOR4075Torque Angle Gauge TOR4083 Valve Guide Seal Remover TOR4081Injector Socket TOR4082 Timing Pin Set TOR4085 Camshaft Pinion Setting Tool TOR4084Rear Main Seal Installer TOR4086 Camshaft Seal Installer TOR4088 Front Seal Installer TOR4087Fan Belt Engine BeltsNot Overfill Change Engine Oil and Filter El. Coolant level should be up to or above tabs In de Check Cooling SystemRear Screen Oil Cooler Radiator Servicing the Air Cleaner General Air Cleaner MaintenanceChanging Fuel Filter Area. Always fill fuel tank outside and wipeUp any spilled diesel fuel before starting Draining Fuel Filter / Water SeparatorPriming Fuel System Frame, Fuel Tank and Battery Muffler and Bumper Hood Rops Center Shroud and Air CleanerFan Bracket and Degasser 4 21 Rev. a Peugeot TUD5 Engine Radiator and CoolerEngine Peugeot TUD5 Overhaul, Checking Tuning Peugeot TUD5 Engine Groundsmaster 3000-D Hydraulic System Hydraulic System and TransaxleHydraulic System 5 2 Rev. a Pushing or Towing Traction Unit General InformationRing Face Seal Hydraulic Fitting InstallationHydraulic Hoses SAE Straight Thread O-Ring Port Adjustable SAE Straight Thread O-Ring Port Non-adjustableLift OFF Hold LOWER/FLOAT Hydraulic SchematicHydraulic System Transaxle 5 7 Rev. a Hydraulic SystemHydraulic System Groundsmaster 3000/3000-D Hydraulic ComponentsMeasuring Container TOR4077 Hydraulic Pressure Test Kit TOR47009Hydraulic Test Fitting Kit TOR4079 Hydraulic System Groundsmaster 3000/3000-D Testing Charge Pressure Priority Valve Test Charge Pressure TestReverse Traction Test Forward Traction TestImplement Relief Pressure Test 5 15 Rev. a Hydraulic System Counterbalance Pressure Test and AdjustmentHydraulic System 5 16 Rev. a Steering Circuit TestCylinder Test Steering Valve TestUse a tester with pressure and flow capabilities This page is blank Hydraulic System Service Brake Adjustment Traction Pedal Linkage Adjustment5 21 Rev. a Hydraulic System Wheel and TiresLubrication Check Tire PressureBP HYD TF Check Hydraulic FluidChange Hydraulic Oil and Filter Traction Control Linkage Brake Linkage Driveshafts Lift Arms Steering Control ÁÁÁÁÁÁÀÀÀ#1ÄÄÉÉÉÉÉÅÅÅ Removing Hydraulic System Components After Repair or Replacement of ComponentsManifold Block Hydraulic System 5 32 Rev. a Cartridge InstallationCartridge Valves Lift Cylinder Steering Cylinder 5 35 Rev. a Hydraulic System Auxiliary Hydraulic Pump Model 30726 Hydraulic KitTransaxle Service Electrical System Electrical System Groundsmaster 3000/3000-D Electrical Schematics, Wiring Diagrams, and Harness DrawingsSkin-Over Grease MultimeterProblem Possible Causes Troubleshooting GroundsmasterStarting Problems 6 5 Rev. a Electrical System General Run and Transport Problems GroundsmasterCutting Unit Operating Problems Groundsmaster Troubleshooting Groundsmaster 3000-D 6 7 Rev. a Electrical System General Run and Transport Problems GM 3000-DCutting Unit Operating Problems GM 3000-D Glow Plug System Test GM 3000-D Battery Test Open Circuit TestVoltage Measured Battery Charge Level Electrical System Quick ChecksIgnition Switch Component Identification and TestingDiode Circuit Boards 6 11 Rev. a Electrical System Neutral SwitchSeat Switch Electrical System 6 12 Rev. a Hydraulic Valve SolenoidsHour Meter 6 13 Rev. a Electrical System Cruise Control Coil OptionalPTO Clutch Coil Electrical System 6 14 Rev. a Fuel SenderFuel Gauge Relays and Fuses Relay TestingFuse Testing Electrical System 6 16 Rev. a Ampere Thermal Breaker GM 3000-D6 17 Rev. a Electrical System Place TestingLive testing Fuel Stop Solenoid GM 3000-DElectrical System 6 18 Rev. a Injection Advance Solenoid GM 3000-D6 19 Rev. a Electrical System Testing for DC Current Output FigAlternator GM 3000-D Test EquipmentElectrical System 6 20 Rev. a Temperature Sender GM 3000-DTesting with the Engine On Temperature Gauge GM 3000-DOil Pressure Switch GM 3000-D Testing with the Engine OffElectrical System 6 22 Rev. a Temperature Sending Unit GM 3000-D6 23 Rev. a Electrical System Transport Solenoid GM 3000-DGlow Plugs GM 3000-D H2O in Fuel Sensor GM 3000-D Coolant Level Sensor GM 3000-D Disconnect connector from the sensor. UnscrewIndicator Lights and Circuits GM 3000-D Glow Plug Indicator Light Ford Engine VSG-411 Electrical Component Locations GM3000 Electrical System Personal injury or fire Temperature Gauge GMThermistor GM Handle the hot oil with extreme care to preventOil Pressure Switch GM High Temperature Switch Anti-Dieseling Valve Solenoid GM Indicator Lights and Circuits GM Verify Interlock System Operation Battery Maintenance Caps are on tightly Battery ServiceInspection, Maintenance, and Testing Important Before cleaning the battery, tape orMinimum Battery Electrolyte Gravity Voltage Battery Charge Specific Open CircuitBattery ChargingElectrical System Groundsmaster 3000/3000-D 7 1 Rev. a 2WD Rear Axle2WD Rear Axle Groundsmaster 3000/3000-D Rear Wheel Toe-In7 3 Rev. a Wheel and Tire ServiceWheel Bearing Service Rear Axle 2WD Rear Axle Groundsmaster 3000/3000-D 8 1 Rev. a 4WD Rear Axle4WD Rear Axle Groundsmaster 3000/3000-D 8 3 Rev. a Change Rear Axle Lubricant Check Rear Axle Lubricant4WD Axle Spindle flange Differential shim kit 4WD Rear Axle Groundsmaster 3000/3000-D Inch Cutting Units Cutting UnitsSpecifications Transport Latch Adjustment Inch Cutting Units Groundsmaster 3000/3000-D Height of Cut AdjustmentBolt Skid AdjustmentAnti-Scalp Roller Adjustment Deck Pitch Adjustment Replace Gear Box Lubricant Check Gear Box LubricantLubricate Bearings, Bushings and Gear Box Disconnect Cutting Unit From Traction Unit Connect Cutting Unit to Traction Unit 9 11 Rev. a Inch Cutting Units Install Lift Arm Ball JointsDrive Belt Replacement Front Castor Fork Bushing Service Castor Wheel and Bearing Service Cutter Blade Removal and Installation Inspecting and Sharpening Blade Disassembly Blade Spindle ServiceRemoving Spindle Housing Assembly 9 17 Rev. a Inch Cutting Units Installing Spindle, Bearings Seals Into Spindle HousingCorrecting Cutting Unit Mismatch Gearbox Shaft End Play Adjustment Drive Shaft Inch Cutting Units Groundsmaster 3000/3000-D 10 1 Rev. C Contour 82 Cutting Unit Contour 82I Cutting UnitSpecifications Front Castor Wheels Contour 82 Cutting Unit Groundsmaster 3000/3000-D Rear Castor WheelsRear Deck Chain Deck Pitch Adjustment Grease Bearings and Bushings Needle Valve Latch Cover Connect Cutting Unit to Traction Unit Castor arm tube Bushing 60 80 ft-lb 11 Kgm Castor wheel Bearing Front Caster Fork Cutting Blade Removal and Installation Inspecting and Sharpening Blade Correcting Cutting Unit Mismatch Cutting Unit Contour Chamber Pivot ServiceContour 82 Cutting Unit 10 16 Rev. a Inch 6 mm Front Part Of BladeLift Arm Ball Joint Installation 10 19 Rev. C Contour 82 Cutting Unit Hydraulic Motor and BladeContour 82 Cutting Unit 10 20 Rev. C Passes into the center of the shaft and out to fill AssemblyImportant When greasing spindles, grease Bearing cavity of the housing. If grease does notContour 82 Cutting Unit 10 22 Rev. C Hydraulic Assembly72I Cutting Units Specifications Guardian Recycler Height of Cut Adjustment Skid Flange nut Gage Wheel Adjustment Rear Discharge Cutting Unit Deck Pitch Adjustment After 50 hours of operation Grease Bearings, Bushings and Gear Box Disconnect Cutting Unit From Traction Unit 11 11 Rev. a Inch Cutting Units Gear Box Plate Capscrews & Nuts Wavey Washer 60 80 ft-lb 8 11 Kgm Bearing Spacer Cutter Blade Removal Inspecting and Sharpening Blade 85 110 ft-lb 12 15 Kgm Inch Cutting Units 11 18 Rev. a Correcting Cutting Unit Mismatch 170 190 in-lb 196 219 Kgcm Shaft End Play Adjustment Drive Shaft Electrical Diagrams Electrical Diagrams Groundsmaster 3000/3000-D Optional Electrical SchematicStart Circuits Temp Gauge Run CircuitsWiring Diagram Rear Section Gauge Hour Ignition Switch Hold SW PTO Switch Override Wiring Diagram Front SectionHarness Drawing Rear Section Harness Drawing Front Section All relays and solenoids are shown as de-energized Crank Circuits Optional Cruise Control Wiring Diagram Rear Section Wiring Diagram Front Section Switch Ground Sender Input Power