UniTrane Fan-Coil & Force Flo Air Conditioners
Models FC & FF “ZO” and later design sequence
Installation, Operation, and Maintenance
200 to 1,200 cfm
About This Manual Literature Change History
general information
Warnings and Cautions
Common HVAC Acronyms
Maintenance…………………………………………………………60
contents
Installation ……………………………………………………………2
Operation ……………………………………………………………49
general information
General
Model Number
Model Number Description
Installation information
general
Digit 9 - piping system/placement
Digit 28 - auxiliary control valve 0 = none
Installation information
general
Digit 29 - piping packages 0 = none
Table I-GI-1. Fan-coil component data
Installation information
general
Table I-GI-2. Low vertical fan-coil component data
general
Available Models
Installation information
model A vertical concealed model D horizontal cabinet
Installation information
Factory-Installed Piping Packages
general
weights
dimensions
Installation
Vertical Concealed, Model A
Installation
Vertical Cabinet, Model B
dimensions
weights
Installation
Horizontal Concealed, Model C
dimensions
weights
Installation
Horizontal Cabinet, Model D
dimensions
weights
dimensions
Horizontal Recessed, Model E
Installation
weights
dimensions
Vertical Wall Hung Cabinet, Model F
Installation
weights
dimensions
Vertical Recessed, Model H
Installation
weights
dimensions
Vertical Slope Top, Model J
Installation
weights
dimensions
Low Vertical Concealed, Model K
Installation
weights
dimensions
Low Vertical Cabinet, Model L
Installation
weights
dimensions
Inverted Vertical Cabinet, Model M
Installation
weights
dimensions
Inverted Vertical Recessed, Model N
Installation
weights
Installation
Fan-Coil Coil Connections Vertical Units Fan-Coil Coil Connections
Horizontal Units
dimensions
Coil Connections
Force Flo Coil Connections Vertical Units
Force Flo
Inverted Units
dimensions
Fresh Air Opening Locations Horizontal Units Models C, D, and E
Installation
weights
dimensions
Fresh Air Opening Locations Vertical Units Models A, B, F, & J
Installation
weights
dimensions
Wall Box
Installation
weights
dimensions
Projection Panel
Installation
weights
Receiving and Handling
pre-installation Installation considerations
Installation Preparation
Jobsite Storage
Pre-Installation Checklist
Service Access
pre-installation Installation considerations
Duct Connections
Installation requirements
mechanical
Piping Considerations
mechanical
Installation requirements
Water Piping Connections to Factory- Installed Piping Package
Condensate Drain
mechanical
Installation requirements
Venting the Hydronic Coil
mechanical
Installation requirements
Balancing The Manual Circuit Setter Valve
Installation requirements
mechanical
mechanical
Steam Piping
Installation requirements
Coil Damage
Wall Mounted Control Interconnection Wiring
Unit Wiring Diagrams
Supply Power Wiring
electrical
Table I-ER-2. Low vertical free discharge motors, 115 volt
Installation requirements
electrical
Table I-ER-3. Decimal to fractional HP kW conversion
electrical
Installation requirements
Heater amps = heater kW x 1000/heater voltage
Table I-ER-10. Force Flo single-stage, max kW electric heat
Installation requirements
electrical
Table I-ER-11. Force Flo single stage, low kW electric heat
electrical
Installation requirements
Table I-ER-12. Force Flo 2-stage electric heat
Installing the Unit
installation
Installation procedure
Electrical Wiring
Note The trim ring assembly cannot accomodate unlevel ceilings
installation
Installation procedure
Unit Leveling
Installation procedure
Wall-Mounted Control Options
installation
Figure I-IP-4. Zone sensor with setpoint knob, on/cancel, & comm jack
Installation procedure
Installing Wall Mounted Controls
installation
Wiring Instructions
Installation procedure
Installation Checklist
installation
Unit Leveling
pre-startup
Communication Wiring
Recommended Communication Wiring Practices
Device Addressing
pre-startup
Pre-Startup Checklist
Installation requirements
WARNING Hazardous
Installation startup
Tracer ZN510 & ZN520 Unit Startup
Manual Fan Mode Switch
general Operation information
General Information
Relay Board
Operation operation
Fan Mode Switch Operation
sequence of
Tracer ZN010 & ZN510 Operation
Power-Up Sequence
Binary Inputs
Binary Outputs
Entering Water Temperature Sampling Function
Operation operation
Fan Mode Switch
sequence of
Analog Inputs
Operation operation
Tracer ZN520 Sequence of Operation
sequence of
Occupied
sequence of
Cooling Operation
Heating Operation
Operation operation
sequence of
Fan Mode Operation
Fan Off Delay
Operation operation
Operation operation
Entering Water Temperature Sampling Function
sequence of
Fan Start on High Speed
Data Sharing
sequence of
Operation operation
Binary Outputs
Table O-SO-14. Analog inputs
sequence of
Operation operation
Table O-SO-15. Analog inputs
On/Cancel Buttons
External Setpoint Adjustment
Fan Switch
sequence of
Diagnostics
Maintenance diagnostics
Table M-D-1. Tracer ZN520 Diagnostics
Resetting Diagnostics
Maintenance diagnostics
Translating Multiple Diagnostics
Diagnostic Reset
Table M-D-4. Valves Stay Closed
Maintenance diagnostics
Table M-D-3. Fan outputs do not energize
Table M-D-5. Valves Stay Open
Table M-D-7. Fresh Air Damper Stays Open
Maintenance diagnostics
Table M-D-6. Electric Heat Not Operating
Table M-D-8. Fresh Air Damper Stays Closed
Switch SW1 Controller Type
Maintenance troubleshooting
Troubleshooting the Relay Board
Switch SW2 Electric Heat
Red SERVICE LED
Troubleshooting Tracer ZN010, ZN510 & ZN520
Maintenance troubleshooting
Red SERVICE LED
Table M-T-1. Test sequence for 1-heat/1-cool configurations
Maintenance troubleshooting
Verify output wiring and operation without using Rover, service tool
Force the water valve to open and balance the hydronic system
Maintenance Procedures
maintenance
Maintenance procedures
Main Drain Pan
Coil Maintenance
maintenance
Maintenance procedures
Steam and Hydronic Coil Cleaning Procedure
Control Device Replacement
maintenance
Maintenance procedures
Vertical Units
Maintenance procedures
Periodic Maintenance Checklists
maintenance
Monthly Checklist
Maintenance diagram
typical wiring
CSTI Fan Speed Switch
typical wiring
CSTI Non Fan Speed Switch
Maintenance diagram
typical wiring
Line voltage fan speed switch
Maintenance diagram
typical wiring
Tracer ZN010 with electric heat
Maintenance diagram
typical wiring
Tracer ZN510 with main and auxilliary valves
Maintenance diagram
typical wiring
ZN520 with 2-stage electric heat
Maintenance diagram
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