Wayne-Dalton 9100, 9400, 9600 Preparing the Opening, Failure to, securely attach a

Models: 9600 9100 9400

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Preparing the Opening

P5

 

 

 

suitable mounting

Preparing the Opening

 

surface 2” x 6”

 

 

header board

lumber minimum

 

 

 

 

WARNING

Failure to

2” x 6” lumber

 

Tools Needed:

recommended

 

securely attach a

 

 

 

 

Recommended

suitable mounting pad to structurally

 

door height

tools from

sound framing could cause springs to

 

 

 

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violently pull mounting pad from wall,

level header

 

 

resulting in severe or fatal injury.

plumb jambs

 

 

 

 

 

 

If you just removed your existing door or you are installing a new door,

 

 

 

complete all steps in PREPARING THE OPENING.

 

 

 

To ensure secure mounting of track brackets, side and center bearing

door

 

 

brackets, or steel angles to new or retro-fit construction, it is recommended

 

 

width

 

 

to follow the procedures outlined in DASMA Technical Data Sheets #156,

 

 

 

 

 

#161 and #164 at www.dasma.com.

 

 

 

 

The inside perimeter of your garage door opening should be framed with

 

 

 

wood jamb and header material. The jambs and header must be securely

 

 

 

fastened to sound framing members. It is recommended that 2” x 6” lumber

 

 

 

be used. The jambs must be plumb and the header level. The jambs should

 

 

 

extend a minimum of 14” (356 mm) above the top of the opening for Torsion

 

 

 

spring applications. For low headroom applications, the jambs should extend

headroom

 

 

to the ceiling height. Minimum side clearance required, from the opening to

header

 

 

the wall, is 3-1/2” (89 mm).

 

backroom

 

 

 

 

IMPORTANT: Closely inspect existing jambs, header and mounting surface.

 

 

 

Any wood found not to be sound, must be replaced.

 

 

 

For Torsion spring applications, a suitable mounting surface must be firmly

 

jamb

 

 

 

 

attached to the wall, above the header at the center of the opening. The

 

 

 

mounting surface must be 2” x 6” lumber minimum (Select southern yellow

 

 

 

pine lumber. Do not use lumber marked as spruce-pine-fur or SPF). The

 

 

 

mounting surface must be securely attached to the wall with four (4) 3/8”

WEATHER SEAL

 

 

anchors for masonry constructions or four (4) 5/16” x 4” lag screws for wood

 

 

construction.

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the

jamb

 

 

lumber. Do not attach the mounting surface with nails.

 

Weather Seal (May Not Be Included):

Cut or trim the weather seal (if necessary) to the header and jambs.

For quick install track: Align the header seal with the inside edge of the

 

 

 

 

weather

header and temporarily secure it to the header with equally spaced nails.

 

 

 

 

seal

Next, fit the jamb seals up tight against the header seal and flush with the

 

 

 

 

 

inside edge of the jamb. Temporarily secure the jamb seals with equally

 

 

 

 

 

spaced nails. This will keep the bottom section from falling out of the opening

 

 

 

 

 

during installation. Space nails approximately 12” apart.

 

 

jamb 1/8” to 1/4”

 

 

 

For fully adjustable track: Align the header seal 1/8” to 1/4” inside the

headroom requirement

 

header and temporarily secure it to the header with equally spaced nails.

 

Next, fit the jamb seals up tight against the header seal and 1/8” to 1/4”

 

 

 

 

 

inside the jamb. Temporarily secure the jamb seals with equally spaced

TRACK TYPE

TorqueMaster®

 

nails. This will keep the bottom section from falling out of the opening during

15” Radius Track

 

11-3/4”

 

installation. Space nails approximately 12” apart.

 

 

NOTE: Do not permanently attach weather seal to the jamb at this time.

12” Radius Track

 

10-1/2”

 

6” LHR Kit

 

6”

 

 

 

 

HEADROOM REQUIREMENT: Headroom is defined as the space needed

 

 

 

 

 

above the top of the door for tracks, springs, etc. to allow the door to open

backroom requirement

 

properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional

 

 

 

 

 

headroom is required.

DOOR HEIGHT

TRACK

 

MANUAL

MOTOR

 

 

LIFT

OPERATED

NOTE: 6” LHR Conversion Kit is available for 12” Radius only. Contact your

 

 

 

6’5”, 6’6”, 7’0”

12”, 15” Radius

98”

120”

local Wayne-Dalton dealer.

BACKROOM REQUIREMENT: Backroom is defined as the distance needed

7’6”, 8’0”

12”, 15” Radius

110”

132”

from the opening back into the garage to allow the door to open fully.

 

 

 

 

 

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 9100, 9400, 9600 Preparing the Opening, Failure to, securely attach a, suitable mounting pad to structurally