Wayne-Dalton 9100 Low Headroom, Trolley Installation for, arm releasing and possible resulting in

Models: 9600 9100 9400

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Low Headroom

Trolley Installation for

Level

 

Typical 1/2” - 1”

 

 

Low Headroom

HIGH ARC

 

 

above high arc

Torquemaster®

 

 

 

 

 

 

 

HIGH ARC

Counterbalance

 

Determine center line of door. Mark vertical line at this

 

 

 

 

 

TOP

Low

line

 

 

 

point, on the header wall. Raise the door slightly until the

 

 

 

 

SECTION

 

 

 

 

headroom

 

 

 

top section reaches the highest point of travel (high arc).

 

 

 

 

 

track

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

 

 

 

wall, intersecting the vertical center line, as shown in FIG.

 

 

 

 

Vertical

 

3.1 through 3.2. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

 

 

From

 

center line

 

appropriate 1/2” - 1” (room permitting) above of the high

 

 

 

 

 

 

step 12

 

 

arc line and centered on the vertical line, as shown in FIG.

 

 

Header

 

 

 

 

 

 

3.2. Spot the wall brackets mounting holes on the header

 

 

 

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

FIG. 3.1

 

FIG. 3.2

 

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

 

in FIG. 3.3 through FIG. 3.4 for correct arm hook-up from

 

 

 

 

 

 

trolley to operator bracket.

 

 

 

 

 

 

NOTE: Refer to your operator manual for specific details on

 

 

 

 

 

 

how to assembly the curved and straight arm, as shown in

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

Straight

 

CURVED

 

 

 

 

arm

 

 

NOTE: Depending on your setup, you may or may not have to

 

arm

 

 

 

 

 

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

 

 

 

Cut Straight

 

 

 

 

 

 

arm to

 

Attach door arm to trolley and align the appropriate door arm

 

 

 

 

accomplish

 

hole with the hole in the door operator bracket. Insert (1) hex

 

 

 

 

trolley

 

 

 

 

 

setting

 

head bolt through hole of operator bracket and door arm.

 

 

 

 

 

FIG. 3.3

 

FIG. 3.4

 

Install (1) Locking hex nut and just tighten until snug.

Locking

 

 

 

 

WARNING

Operator

 

 

hex nut

 

INSTALLATION

 

 

 

 

Failure to use locking nut can result in

 

 

Bracket

 

arm releasing and possible resulting in

 

 

 

 

 

 

property damage and/or personal injury.

 

 

 

Hex bolt

 

 

Straight

 

 

 

 

 

 

 

Quantum and classic Operators require:

arm

 

 

 

 

optional

(1) 3/8” - 16 x 1” hex bolt and (1) 3/8” - 16 locking hex nut,

shown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

as shown in FIG. 3.5.

 

 

 

 

 

 

Linear, Liftmaster (Sears), Genie Operators

 

 

 

 

 

 

require:

 

 

 

 

 

 

(1) 5/16” - 18 x 1” hex bolt and (1) 5/16” - 18 locking hex

 

 

 

 

 

 

nut, as shown in FIG. 3.5.

 

FIG. 3.5

 

 

 

 

 

 

 

 

 

Operator hook-up chart for Low headroom

 

 

 

 

Type of arm Being used

 

 

Operator models

PREFERRED

Ref. Illustra-

Optional

Ref. Illustra-

 

 

 

 

 

 

hookup

tions above

hookup

tions above

 

 

Quantum/classic

Curved /

Fig. 3.4

STRAIGHT

Fig. 3.3

 

 

Straight

 

 

 

 

 

 

 

 

Linear

Straight

Fig. 3.3

N/A

N/a

 

 

Liftmaster

Curved /

Fig. 3.4

STRAIGHT

Fig. 3.3

 

 

(sears)

Straight

 

 

 

 

 

 

 

Genie

Curved /

Fig. 3.4

STRAIGHT

Fig. 3.3

 

 

Straight

 

 

 

 

 

 

 

 

 

 

 

 

31

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Wayne-Dalton 9100, 9400, 9600 Low Headroom, Trolley Installation for, Failure to use locking nut can result in