16

Torsion Spring Assembly

 

 

 

 

 

 

Right hand cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drum black

Tools Needed:

NOTE: Right and left hand is always

 

 

 

 

 

 

k

none

determined from inside the garage

 

 

 

 

 

 

 

 

 

 

 

 

Blac SIDE

looking out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WOUND HAND

 

 

 

 

 

 

 

 

 

NOTE: Identify the springs provided as

 

 

 

 

HAND right

 

 

 

 

ef

 

 

 

 

 

 

 

L

t

 

CONE

 

either right hand wound (red winding

 

 

 

 

 

 

Left hand

 

WINDING

 

 

 

 

 

 

 

 

cone), which goes on the LEFT HAND

 

 

 

 

Torsion

 

cable drum

 

RED

 

 

 

SIDE or left hand wound (black winding

 

 

 

tube

 

red

 

 

 

 

 

 

 

SIDE

 

 

 

 

cone), which goes on the RIGHT HAND

 

WOUNDHAND

 

 

 

 

SIDE.

 

HAND

FT

 

 

 

 

 

 

LE

 

 

 

 

 

 

 

RIGHT CONE

 

 

 

 

 

 

Facing the inside of the door, lay the

 

WINDING

 

 

 

 

 

 

torsion tube on the floor. Lay the spring

 

 

 

 

Nylon Center

 

with the black color coded winding

 

 

 

bracket bushing

 

cone and the black color coded cable

 

 

 

Nylon Center

 

 

Right

 

drum, at the right hand end of the tube.

 

 

 

 

 

 

Lay the spring with the red color coded

 

 

bracket bushing

 

 

hand

 

 

RIGHT HAND WOUND

 

 

 

cable

 

winding cone and the red color coded

 

 

 

 

 

 

 

 

 

drum

 

cable drum, at the left hand end of the

 

RED WINDING CONE

 

 

 

black

 

 

LEFT HAND SIDE

 

 

 

 

 

tube.

 

 

 

 

 

 

 

 

 

 

 

 

Left HAND WOUND

 

 

Left hand cable

 

 

 

 

NOTE: The set screws used on all

 

Torsion

Black WINDING CONE

 

drum red

 

 

right HAND SIDE

 

torsion counterbalance winding cones

 

 

 

tube

 

 

 

 

and cable drums, are now colored red.

 

 

 

 

 

 

 

 

DO NOT identify right and left hand by

 

 

 

 

 

 

 

 

the set screw color.

 

 

 

 

 

 

 

 

Slide the nylon center bushing onto the

 

Equal

 

 

 

 

 

 

 

SPACING

 

 

 

 

 

 

torsion tube followed by the springs and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable drums. The nylon center bushing,

 

 

 

 

 

 

 

 

springs and cable drums must be

 

 

 

Center

 

 

 

 

positioned, as shown.

 

 

 

bracket

 

 

 

 

With assistance, pick up the torsion

 

Torsion

 

 

 

 

 

 

assembly and slide one end of the tube

 

assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

through one end bearing bracket. Lay

 

 

 

 

 

 

 

 

the torsion tube into the center bearing

 

 

 

 

 

 

 

 

bracket and slide the other end of the

 

 

 

 

 

 

 

 

tube into the opposite end bearing

 

 

 

 

 

 

 

 

bracket. Position the torsion tube so

 

 

 

 

 

 

 

 

that equal amounts of the tube extend

 

 

 

Torsion

 

 

 

 

from each end bearing bracket.

 

End

 

assembly

 

 

 

 

 

 

bearing

 

 

 

 

 

 

 

 

bracket

 

 

 

 

 

22

 

 

 

 

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Page 21 Page 23
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Image 22
Wayne-Dalton 9100, 9400, 9600 installation instructions Torsion Spring Assembly, Side
Page 21 Page 23

9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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