P2

TorqueMaster® Spring Removal

loosen lock

counter

 

 

nut

 

gear/ cover

 

 

 

Tools Needed:

A TorqueMaster® spring system can be

 

 

identified by the end brackets. For single

 

 

 

spring applications, the right hand end

 

right hand

Recommended

bracket will always have a drive gear,

 

 

end bracket

tools from

counter gear, counter cover, and a winding

 

 

 

page 5

bolt head. The left hand end bracket will

 

 

have no gears, counter cover, or winding

 

 

 

 

 

 

bolt head. The hole for the winding bolt

 

 

 

head will be plugged.

 

 

 

For double springs, both the right hand

 

 

 

and left hand end brackets will always

 

place mark on end bracket

 

have a drive gear, counter gear, counter

 

and drive gear tooth

 

cover and a winding bolt head.

Fig. 1

before unwinding springs

 

IMPORTANT: Right and left hand is

 

end bracket

 

always determined from inside the

 

 

 

 

 

building looking out.

 

right hand

 

Step 1: If you have a black counter cover:

 

 

 

winding bolt head

 

Place a mark on the drive gear tooth and an

 

 

 

adjacent mark on the right hand end bracket

 

electric drill

 

(Fig. 1). Loosen the lock nut using a 7/16”

 

 

wrench and continue with step 2.

 

with 7/16” hex

 

If you have a gray counter cover: Loosen

 

driver (do not

 

the lock nut using a 7/16” wrench and

 

use impact

 

continue with step 2.

 

gun)

 

Step 2: Using an electric drill (High

 

 

 

torque / gear reduced to 1300 rpm

 

 

 

preferred) with a 7/16” hex head driver,

 

 

 

unwind the right hand winding bolt head

 

 

 

counterclockwise (Fig. 2) and count the

Fig. 2

 

 

number of turns the mark on the drive

right hand

 

 

gear passes the adjacent mark on the end

 

 

bracket. Referencing the chart below, by

cable drum

 

 

door height, stop unwinding the spring

 

 

 

once the counted turns have reached the

 

 

 

listed number of turns.

TorqueMaster®

 

 

6’- 0” Door Height = 14 turns

Spring Tube

 

 

6’- 3” Door Height = 14 1/2 turns

 

 

 

6’- 5” Door Height = 15 turns

 

 

 

6’- 6” Door Height = 15 turns

 

 

 

6’- 8” Door Height = 15 1/2 turns

 

 

 

6’- 9” Door Height = 15 1/2 turns

 

 

 

7’- 0” Door Height = 16 turns

 

check cable

 

7’- 3” Door Height = 16 1/2 turns

 

tension

 

7’- 6” Door Height = 17 turns

 

 

 

7’- 9” Door Height = 17 1/2 turns

 

 

 

8’- 0” Door Height = 18 turns

 

 

 

CAUTION: DO NOT USE IMPACT GUN TO

Fig. 3

 

 

UNWIND SPRINGS.

 

counter

 

IMPORTANT: DO NOT reference the

 

gear

 

 

 

 

counter cover when counting the

 

 

 

number of turns being unwound

 

counter

 

on the spring, but follow the

 

 

instructions above.

 

cover

 

Step 3: Verify that spring tension has been

pry counter gear

 

 

released by pulling the counterbalance

 

 

cable on the right hand cable drum away

and counter cover

 

 

from the header (Fig. 3). If spring tension

from end bracket

 

 

has been released, the cable will be loose.

using flat Tip

 

 

In addition, the TorqueMaster® Spring

screwdriver

 

 

Tube should be free to rotate in either

 

 

 

direction.

Fig. 4

 

 

 

 

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

PRE-INSTALLATION

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Wayne-Dalton 9100, 9400, 9600 installation instructions TorqueMaster Spring Removal, Unwind Springs
Page 6 Page 8

9600, 9100, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

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Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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