Wayne-Dalton 9600, 9400, 9100 installation instructions TorqueMaster Spring, Removal continued

	TorqueMaster® Spring
	Removal continued...
Tools Needed:	If the counterbalance cable is still taut and
	the TorqueMaster® Spring Tube is difficult
Recommended	to rotate, that is an indication that spring
	tension still exists on the left hand spring.
tools from
	Repeat Steps 1 and 2 for releasing spring
page 5	tension on the left hand side.
	Step 4: Using a flat tip screwdriver, pry	remove top
	the counter gear and counter cover
	from the right hand end bracket (Fig. 4	lag screw
	on previous page). Discard the counter		Fig. 5
	gear and counter cover. On double spring
	applications, repeat for left hand side.
	Step 5: Remove the upper 5/16” x			use locking pliers
	1-5/8” lag screw from the right hand end			to hold end bracket
	bracket (Fig. 5). Attach locking pliers to
	the upper portion of the end bracket and
	hold the housing steady while removing			remove #10
	the lower 5/16” x 1-5/8” lag screw and			phillips head
	#10 x 1/2” phillips head screw from the			screw
	end bracket (Fig. 6).
	Step 6: Holding the right hand end
	bracket steady with locking pliers,
	carefully pry the end bracket and drive
	gear off the winding shaft using a flat tip	remove
	screwdriver (Fig. 7).	bottom lag
	CAUTION: THE WINDING SHAFT MAY	screw	Fig. 6
	ROTATE WHEN REMOVING THE END
	BRACKET AND DRIVE GEAR.			hold the
	Step 7: Repeat Step 4 for the left hand			end bracket
				steady with
	side. Holding the left hand end bracket
				locking pliers
	steady with locking pliers, carefully pry
	the end bracket off the winding shaft
	using a flat tip screwdriver (Fig. 7).
	Step 8: Remove the two (2) lag bolts
	attaching the center bracket assembly to
	the header board (Fig. 8).			pry end bracket from winding
	Step 9: Lift the right hand side of the			shaft using a flat tip screw
	TorqueMaster® Spring Tube and slide the			driver and locking pliers
	cable drum off. Realign the groove in the
	winding shaft with the round notch in the
	flagangle and drape the counterbalance
	cable with drum over the flagangle. Lift		Fig. 7
	the left hand side of the TorqueMaster®		CENTER
	Spring Tube and slide the cable drum			remove cable drum and
			BRACKET
	and winding shaft off (Fig. 9). Drape the		ASSEMBLY	winding shaft
	counterbalance cable with drum over the
	flagangle. Lift the TorqueMaster® spring
	assembly off the flagangles and out of
	the doorway. Unhook the counterbalance
	cables from the bottom brackets and
	remove all parts from the work area.
	NOTE: The cable drums may be difficult to
	remove. If so, twist the cable drum to aid			lift
	in removal.			TorqueMaster®
	NOTE: Continue with “P4” on page 9 after			Spring Tube
				off flagangle
	completing this step.		(2) 5/16” x 1-5/8”
				drape cable across
			hex head lag	top of flagangle
			screws
			Fig. 8	Fig. 9

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com