GOLD GV Water boiler series 3 — manual

How it works . . .

Control module

The GCM control module responds to signals from the room thermostat, air pressure switch, inlet water sensor and boiler limit circuit to operate the circulators, gas valve, igniter and blower. When a room thermostat calls for heat, the GCM starts the system circulator and blower.

The GCM runs the blower long enough to purge the boiler flue passages, then turns on the igniter and lets it warm up.

After a 15-second warmup, the GCM opens the gas valve, turns the igniter off, and checks for flame. The flame must come on within 4 seconds or the GCM will shut down and try the full cycle again.

When the room thermostat is satisfied, the GCM turns off the boiler components and waits for the next heat call.

The GCM indicator lights show normal sequence when the lights are on steady. When a problem occurs, the GCM flashes combinations of lights which indicate the most likely reason for the problem.

Transformer

The control transformer reduces line voltage to 24 volts for the gas valve and limit circuit.

Blower

The blower pulls in air and mixes it with gas from the gas valve. The blower forces this mixture into the burner for combustion inside the boiler chamber.

Air pressure switch

The air pressure switch signals the control module, telling the control module whether air is moving through the blower.

Water temperature limit switch

The water temperature limit switch turns off the gas valve if the temperature in the boiler goes above its setting. (The circulators will continue to run as long as there is a call for heat.)

System circulator

The system circulator circulates water through the external (system) piping. The flow rate of the circulator is controlled by the GCM, depending on the temperature of the water entering the boiler sections.

Bypass circulator

The GCM operates the bypass circulator to mix hot water from the boiler outlet with colder return water from the system as needed to prevent condensation of flue gases in the boiler.

When the water returning to the boiler is below 130 °F, the GCM regulates the bypass circulator and system circulator flow rates to raise the return water temperature up to 130 °F before it enters the boiler sections. By balancing these flow rates, the GCM can protect against condensation even if return water is as low as 60 °F.

Water temperature sensor

The water temperature sensor monitors the temperature of the water entering the boiler sections. The sensor sends this information to the GCM. The GCM determines how much to adjust the circulator flow rates to provide at least 130 °F entering water.

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Part number 550-141-850/0699

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Weil-McLain GOLD DV WATER BOILER, 550-141-850/0599 manual How it works