Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment DS96 Safety Rules, Attention! Become Alert! Your Safety Is Involved, Storage

Models: DS120 DS96

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

STORAGE

Keep children and bystanders away from stor- age area.

Follow manual instructions for storage.

On mounted and semi-mounted cutters:

Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect hydraulic lines to optional cyl-

inder. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

ON PULL-TYPE CUTTERS:

Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.

10Safety

DS96-DS120 Safety Rules (Rev. 5/11/2007)

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Woods Equipment DS96, DS120 manual Safety Rules, Attention! Become Alert! Your Safety Is Involved, Storage

Contents

DS96 DS120 ROTARY CUTTEROPERATORS MANUAL TO THE DEALER 2 IntroductionSerial Number see Safety Decal section for location TO THE OWNERTABLE OF CONTENTS IntroductionGENERAL INFORMATION SPECIFICATIONS4 Introduction DS96Safety Training Does Make a Difference SafetyFree Mower Safety Video BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating MowersPlease send me 6 SafetyFree Mower/Cutter Safety Video Order Form Also, available from the Association of Equipment ManufacturersATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SAFETY RULESSafety TRAININGATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 8 SafetySAFETY RULES OPERATIONATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SafetySAFETY RULES MAINTENANCEATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 10 SafetySAFETY RULES STORAGEATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SAFETY & INSTRUCTIONAL DECALSSafety Safety Decals continued on next pageATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED 12 SafetySAFETY & INSTRUCTIONAL DECALS Safety Decals continued from previous pageATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED SafetySAFETY & INSTRUCTIONAL DECALS Use a clean, damp cloth to clean safety decalsTRACTOR STABILITY 14 OperationOPERATION CONNECT CUTTER TO TRACTOR PULL-TYPEHydraulic Connection OperationTractor Adjustments Interference CheckDS120 Category 3 Standard Hitch 16 OperationDS120 Category 2 Quick Hitch DS120 Category 3 Quick Hitch1-9/16 CUTTING HEIGHT ADJUSTMENTOperation DRIVELINE INTERFERENCE CHECKDRIVELINE ADJUSTMENT PULL-TYPE 18 OperationATTITUDE ADJUSTMENT PULL-TYPE Normal Mowing Pull-Type UnitsOPERATING TECHNIQUE OperationTRACTOR OPERATION Cutter OperationSTORAGE 20 OperationPRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY BLOCKING METHOD Owner ServiceOWNER SERVICE LUBRICATIONInstalling Blades 22 Owner ServiceSERVICING BLADES Removing Blades Figure Owner Service Sharpening BladesADJUSTING SLIP CLUTCH 24 Owner ServiceRUBBER DISK REPLACEMENT Repairing Optional Chain Shielding Owner ServiceRepairing Rubber Shielding CLEANING After Each Use26 Troubleshooting TROUBLESHOOTINGGEARBOX MAINTENANCE Dealer ServiceDEALER SERVICE SEAL REPLACEMENTHORIZONTAL SHAFT SEAL REPAIR 28 Dealer ServiceVERTICAL SHAFT SEAL REPAIR SPINDLE BOX SPINDLE GEARBOX REPAIRREINSTALL GEARBOX Dealer ServiceASSEMBLE GEARBOX 30 Dealer Service REMOVE GEARBOX FROM CUTTER Dealer ServiceSPLITTER GEARBOX REPAIR DISASSEMBLE SPLITTER GEARBOXSIDE DRIVE SERVICE 32 Dealer ServiceREINSTALL GEARBOX ASSEMBLE GEARBOXDealer Service CROSSBAR REMOVALCROSSBAR INSTALLATION 34 Dealer ServiceCROSSBAR TIMING U-JOINT ASSEMBLY Dealer ServiceU-JOINT DISASSEMBLY UNIVERSAL JOINT REPAIR36 Dealer Service SERVICING TIRES SAFELYInstall Rear Tailwheel AssemblyASSEMBLY INSTRUCTIONS Install Attitude Rod38 Assembly Install Hydraulic HoseInstall Attitude Rod AssemblyInstall Rear Tailwheel Install Spring Arm40 Assembly DS120 Pull-Type - Rear HalfINSTALL 3-JOINT DRIVELINE Install Driveline AssemblyINSTALL TONGUE DS96 & DS120 CUTTERS Install H-Frame42 Assembly Tongue and Driveline InstallationInstall Tailwheel Arms AssemblyInstall A-Frame Install Driveline44 Assembly DS96 Mounted AssemblyInstall Tailwheel Arms AssemblyInstall A-Frame Install Height Adjustment Device46 Assembly Install DrivelineINSTALL RUBBER SHIELDING AssemblyFILL GEARBOXES 48 Assembly INSTALL CHAIN SHIELDING OPTIONALPRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITY Dealer Check ListsDEALER CHECK LISTS DELIVERY CHECK LIST DEALER’S RESPONSIBILITY50 Dealer Check Lists MAN0390 Rev. 4/6/2007Parts PARTS INDEX Rotary Cutters DS96 & DS12052 Parts DS96 / DS120 MAIN FRAME ASSEMBLYDS96 DS96 / DS120 MAIN FRAME PARTS LISTParts DS12054 Parts DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALFDS96 DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF PARTS LISTParts DS120PART 56 PartsDS96 PULL-TYPE ASSEMBLY, REAR HALF DESCRIPTIONPART DS120 PULL-TYPE ASSEMBLY, REAR HALFParts DESCRIPTIONPART 58 PartsDS96 MOUNTED ASSEMBLY DESCRIPTIONPART DS120 MOUNTED ASSEMBLYParts DESCRIPTIONPART 60 PartsDS96 / DS120 MOUNTED TAILWHEEL ASSEMBLY DESCRIPTIONPART DS96 / DS120 SPLITTER GEARBOX ASSEMBLYParts DESCRIPTION62 Parts DS96 / DS120 SPINDLE GEARBOX ASSEMBLYDS96 / DS120 FLEXIBLE COUPLER DS96 / DS120 SPINDLE GEARBOX ASSEMBLY PARTS LISTParts PARTPART 64 PartsDS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3 DESCRIPTIONPART DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLYParts DESCRIPTIONPART 66 PartsDS96 / DS120 3-JOINT DRIVE, FRONT 2/3 DESCRIPTIONPART WHEEL & TIRE ASSEMBLYParts DESCRIPTIONDS96 68 PartsDS96 / DS120 BELT SHIELDING DS120DS96 PartsDS96 / DS120 CHAIN SHIELDING OPTIONAL DS120PART 70 Parts3 X 8 SINGLE-ACTING HYDRAULIC CYLINDER DESCRIPTIONPARKING JACK PULL-TYPE PartsHYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL PARTPART 72 PartsCROSSBAR PULLER OPTIONAL DESCRIPTIONSAE SERIES A TORQUE CHART BOLT TORQUE CHARTAppendix CHARTABBREVIATIONS BOLT SIZE CHART74 Appendix SAE Bolt Thread SizesIndex INDEX76 Index Part or WARRANTYAll Models Except Mow’n MachineTM Zero-Turn Mowers Duration from date ofZero-Turn Mowers and Woods BoundaryTM Utility Vehicles WARRANTYReplacement Parts For All Models Except Mow’n MachineTM F-8494 Rev. 6/23/2005